3003 vs 1050/1100: Kwatanta Ayyukan Tsatsa-Tabbatar Aluminum Fayafai

A fannoni daban-daban kamar masana'antu masana'antu, kayan abinci, da kayan ado na gine-gine, Fayafai na aluminium masu tsatsa sun zama abubuwan da ba makawa ba ne saboda fa'idodin nauyin nauyi, juriya na lalata, da sauƙin sarrafawa. A matsayin maki uku da aka fi amfani da su a cikin dangin aluminum mai tsatsa, 3003, 1050, kuma 1100 sau da yawa saka masu siye a cikin damuwa lokacin zabar samfura - alama kamar “tsatsa-hujja aluminum” kamar haka, menene bambance-bambance a cikin ayyukansu da yanayin da suka dace? Wanne ya fi dacewa da bukatun samarwa ku? Daga hangen ƙwararru, wannan labarin zai yi nazarin ainihin bambance-bambancen aiki tsakanin 3003 kuma 1050/1100 fayafai na aluminium masu tsatsa, ba da shawarwarin zaɓi haɗe tare da ainihin yanayin aikace-aikacen, taimaka muku guje wa rashin fahimtar sayayya, kuma daidai warware ainihin zafin batu na “zabar tsakanin 3003, 1050 kuma 1100”.
Kamfanin Huawei Aluminum 3003 aluminum takardar
Kamfanin Huawei Aluminum 3003 aluminum takardar

I. Babban Jigo: Muhimman Bambanci Tsakanin Uku - Bambance-bambancen Haɗin Gishiri

Bambance-bambancen aikin aluminum-hujjar tsatsa ya samo asali ne daga nau'i daban-daban na abubuwan haɗin gwal. Ko da ya ke 3003, 1050, kuma 1100 duk suna cikin nau'in aluminum mai hana tsatsa, sun kasu kashi daban-daban jerin gami. Bambance-bambance a cikin mahimman abubuwan haɗin kai kai tsaye suna ƙayyade bambance-bambance a cikin mahimman alamun su na gaba kamar kaddarorin inji da juriya na lalata., wanda kuma shine tushen ilimi mai yuwuwar masu siye ke damun su.

1. 3003 Tsatsa-Tabbatar Aluminum Disc: Aluminum-Manganese Alloy, Daidaita Ƙarfi da Tsatsa Tsatsa

3003 nasa ne na Al-Mn jerin tsatsa-proof aluminum, wanda ainihin abun da ke ciki ya dogara ne akan aluminum (abun ciki ≥ 98%), tare da 1.0% ~ 1.5% manganese kara a matsayin babban alloying kashi, wanda aka ƙara shi da ƙananan abubuwa na ƙazanta kamar jan ƙarfe (0.05%-0.20%), siliki (≤ 0.6%), da baƙin ƙarfe (≤ 0.7%), kafa wani barga m bayani tsarin. Bugu da ƙari na manganese shine ainihin amfanin 3003: shi ba kawai ba ya rage muhimmanci da tsatsa-hujja yi na aluminum, amma kuma yana inganta ƙarfin injiniyoyin kayan, yayin da yake riƙe da kyakkyawan tsari, sanya shi wakilci na “janar-manufa tsada-tasirin tsatsa-hujja aluminum” a fagen masana'antu. Bugu da kari, 3003 ba za a iya ƙarfafa ta hanyar maganin zafi ba kuma yana buƙatar ingantawa a cikin kayan aikin injiniya ta hanyar aikin sanyi (kamar mirgina sanyi da mikewa). Yana da babban ingancin filastik a cikin yanayin da aka rufe, dace da hadaddun kafa matakai.

2. 1050/1100 Tsatsa-Tabbatar Aluminum Disc: Aluminum Tsabtace Kasuwanci, Mayar da hankali kan Juriya na Farko na Farko da Tsara

Biyu 1050 kuma 1100 na cikin jerin 1-jeri na kasuwanci mai tsaftataccen aluminum, tare da core alama na musamman high aluminum abun ciki (aluminum abun ciki na 1050 ≥ 99.5%, aluminum abun ciki na 1100 ≥ 99.0%). Kusan babu wasu abubuwan haɗakarwa masu aiki da aka ƙara, kawai abubuwan da aka gano na ƙazanta irin su baƙin ƙarfe da silicon. Bambanci tsakanin su biyun ya ta'allaka ne a cikin tsabtar aluminum: 1050 yana da dan kadan mafi tsarki fiye da 1100, don haka yana da 'yan fa'ida a cikin halayen lantarki, thermal watsin da kuma lalata juriya; yayin da 1100 yana da dan kadan mafi girma inji ƙarfi fiye da 1050 saboda ƙarancin ƙazanta mafi girma, amma har yanzu yana cikin rukunin “aluminum tsantsa mai laushi” gaba dayanta. Babban fa'idodinsa yana mai da hankali kan kyakkyawan tsari, juriya na lalata da wutar lantarki- thermal conductivity, dace da al'amuran tare da ƙananan buƙatu akan ƙarfi.
1100 aluminum disc nuni
1100 aluminum disc nuni

II. Cikakken Kwatancen Mahimman Ayyuka: 3003 vs 1050/1100, A Kallo

Haɗe tare da ainihin buƙatun siyan masana'antu, mu gudanar daidai kwatanta uku daga 5 key girma: inji Properties, juriya na lalata, iya aiki, lantarki da thermal watsin, da tsada, gabatar da bambance-bambance a hankali tare da bayanai don sauƙaƙe masu siye don kwatanta da zaɓar samfura da sauri.
Girman Ayyuka
3003 Tsatsa-Tabbatar Aluminum Disc
1050 Tsatsa-Tabbatar Aluminum Disc
1100 Tsatsa-Tabbatar Aluminum Disc
Jerin allon
Al-Mn Series (Aluminum-Manganese Alloy)
1 Jerin (Aluminum Tsabtace Kasuwanci)
1 Jerin (Aluminum Tsabtace Kasuwanci)
Ƙarfin Ƙarfin Ƙarfi (MPa)
120~178 (Ya jiha); 140~185 (Halin H14)
75~95 (Ya jiha)
60~110 (Ya jiha)
Ƙarfin Haɓaka (MPa)
≥85 (Ya jiha); ≥115 (Halin H14)
≥35 (Ya jiha)
≥30 (Ya jiha)
Tsawaitawa (%)
4~5 (Ya jiha); ≥5 (Halin H14)
≥20 (Ya jiha)
≥15 (Ya jiha)
Juriya juriya
Yayi kyau, kusa da kasuwanci tsantsar aluminum, barga ga kafofin watsa labarai kamar yanayi, ruwa mai dadi, ruwan teku da abinci Organic acid, babu bayyanannen lalatawar rami bayan gwajin feshin gishiri na awa 48; lalatawar exfoliation na iya faruwa bayan aikin sanyi, don haka adadin nakasa yana buƙatar sarrafa shi
M, babban tsarkakakku, mai sauƙi don samar da fim mai yawa oxide a saman, lalata resistant zuwa yanayi, ruwa mai dadi da gishiri mai tsaka tsaki, babu haɗarin lalata exfoliation
M, kusa da 1050, kadan kadan zuwa 1050 a cikin juriya na lalata (saboda dan kadan kadan tsarki), babu haɗarin lalata exfoliation
Yin aiki
Yayi kyau, za a iya hatimi, zurfin zane, lankwasa da welded (goyon bayan argon baka waldi, juriya waldi da Laser waldi) tare da babban weld ƙarfi; Ya jihar ya dace da zane mai zurfi, H14 jihar ya dace da hatimi na al'ada, kuma saman yana da sauƙin zama anodized da fesa
M, laushi mai laushi da filastik mai kyau, mai sauƙin aiwatar da hadadden tsari kamar zane mai zurfi, mikewa da lankwasawa, tare da m surface bayan aiki, dace da high-daidaici forming; m weldability da kyau surface jiyya yi
M, kusa da 1050, kadan kadan zuwa 1050 a cikin tsari, low aiki wahala, dace da sauki forming da surface jiyya, kyau kwarai weldability, daidaitacce zuwa daban-daban walda matakai
Wutar Lantarki da Ƙwararrun Ƙwararru
Yayi kyau, thermal watsin 120W /(MİI K), karfin wutar lantarki 41% IACS, dace da janar thermal/electrical conductivity scenarios
M, lantarki da thermal watsin mafi girma 3003 kuma 1100, zabin da aka fi so don yanayin yanayin zafi da lantarki kamar su masu canza wuta da radiators
M, kusa da 1050, kadan kadan zuwa 1050 a cikin lantarki da kuma thermal watsin, sama da 3003, dace da matsakaici da ƙananan buƙatu thermal/electrical conductivity scenarios
Kuɗi
Matsakaici, saboda karuwar manganese, da albarkatun kasa da sarrafa kudin ya fi 1050/1100, kusan yuan dubu ɗari zuwa dubu biyu akan kowace ton sama da 1-jerin tsaftataccen aluminum
Ƙananan, high tsarki amma ba alloying abubuwa kara, sauki samar tsari, farashi ƙasa da 3003, dan kadan sama da 1100 (saboda girman tsarki)
Mafi ƙasƙanci, dan kadan kasa tsarki, sauki samar tsari, samfurin mafi inganci a cikin ukun, dace da taro mai rahusa rahusa yanayin saye

Iii. Takaitacciyar Bambance-bambancen Mahimmanci: Mabuɗin Maɓalli don Zaɓi 3003 kuma 1050/1100

Ta hanyar kwatanta na sama, ana iya gano cewa ainihin bambance-bambance tsakanin 3003 kuma 1050/1100 mayar da hankali kan daidaito tsakanin “ƙarfi” kuma “tsari”. Haɗe tare da yawan tambayoyin zaɓi na masu siye, 3 An taƙaita mahimman bayanai don taimaka muku da sauri kulle samfurin da ya dace:

1. 3003: “Duk-Rounder”, Daidaita Ƙarfi da Aiki

Babban fa'idar 3003 shine “daidaitawa” - a kan tushen tsatsa juriya kusa da 1050/1100, ƙarfin injinsa yana ƙaruwa da 10%-20%, wanda ba zai iya saduwa da bukatun al'ada stamping da forming, amma kuma ɗaukar wani nauyi, guje wa lalacewa da lalacewa yayin amfani. A lokaci guda, yana da kyau kwarai weldability da kyau surface jiyya sakamako, kuma ya cika ka'idojin hulɗar abinci (GB 4806.9-2016) tare da low aluminum ion rushewa, wanda zai iya tuntuɓar abinci kai tsaye. Yawan sake amfani da su ya ƙare 95%, saduwa da bukatun kore masana'antu. Ya dace da al'amuran tare da wasu buƙatu akan ƙarfi, lalata juriya da kuma aiwatarwa, kuma yana ɗaya daga cikin samfuran fayafai na aluminium ɗin da aka fi amfani da su a fagen masana'antu.

2. 1050/1100: “Nau'in Lantarki”, Mayar da hankali kan Formability da Ƙananan Kuɗi

The core abũbuwan amfãni daga 1050 kuma 1100 su ne “taushi, sauki formability da low cost”, tare da kyakkyawan juriya na lalata kuma babu haɗarin lalata exfoliation, dace da al'amuran tare da ƙananan buƙatu akan ƙarfi amma mai da hankali kan samar da daidaito da santsin ƙasa. Tsakanin su, 1050 yana da mafi kyawun wutar lantarki da haɓakar thermal saboda mafi girman tsabta, dace da al'amuran da ke buƙatar zafi da wutar lantarki (irin su radiators da katangar lantarki); 1100 yana da mafi ƙarancin farashi da kyakkyawan tsari, dace da taro samar da sassa sassa tare da ƙananan madaidaicin buƙatun (irin su murfin kayan ado da sassa masu sauƙi na stamping). Dukansu suna iya zama anodized don inganta juriya na lalacewa da kayan kwalliya, daidaitawa da bukatun kayan ado, masana'antar haske da sauran fannoni.

3. Ƙananan Bambance-bambance Tsakanin 1050 kuma 1100: Babu Bukatar Tsammani

Don yawancin yanayin saye, bambancin aiki tsakanin 1050 kuma 1100 ana iya yin watsi da su - duka biyun kasuwanci ne mai tsaftataccen aluminum, tare da m guda tsatsa juriya, formability da kuma aiwatarwa. Babban bambancin ya ta'allaka ne kawai a cikin tsabtar aluminium da ɗan bambance-bambancen ƙarfi, lantarki da thermal watsin. Idan yanayin yana da manyan buƙatu akan wutar lantarki da haɓakar zafin jiki da daidaiton saman, 1050 an fi so; idan ana bin matsananciyar farashi mai rahusa da siyan jama'a, 1100 ya isa. Babu buƙatar wuce gona da iri tsakanin su biyun, kuma mabuɗin shine a bambanta ƙarfin su daga 3003.

1050-aluminum-zane-zane-zane-zane-da-foring-4

IV. Kwatanta ainihin Yanayin Aikace-aikacen: Daidaitaccen Daidaitawa, Gujewa rashin fahimtar sayayya

Haɗe tare da ainihin bukatun aikace-aikacen masana'antu daban-daban, kuma idan aka kwatanta da bambance-bambancen aiki na uku, Ana ba da takamaiman shawarwarin zaɓi don taimaka muku da sauri daidaita yanayin ku kuma ku guji “zabar mai tsada” ko “zabar wanda bai dace ba”.

1. Al'amuran Ina 3003 Tsatsa-Tabbatar Aluminum Disc An Fi so

  • Filin Kunshin Abinci: Can jikin, abinci shãfe haske gwangwani, tankunan sufurin abinci (cika ka'idojin tuntuɓar abinci, mai kyau lalata juriya, isasshen ƙarfi, za a iya zana zurfi da kuma kafa);
  • Filin Kayan Abinci: Wok lids, tururi murfi, murfi dafa abinci matsa lamba (mai kyau tsari, mai ƙarfi juriya na lalata, surface iya zama anodized, sauki tsaftacewa);
  • Filin Kwantena na Masana'antu: Sinadaran kwantena, kananan tankunan ajiyar mai, bututun tsarin sanyi (barga juriya na lalata, isasshen ƙarfi, zai iya ɗaukar wani matsi, kyakkyawan aikin walda);
  • Filin Ado na Gine-gine: Aluminum gusset fayafai, labule bango kayan ado sassa, rufi yin tallan kayan kawa sassa (nauyi mai sauƙi da ƙarfin ƙarfi, yanayi lalata juriya, surface za a iya fesa da anodized, daidaita kyawawan halaye da kuma amfani);
  • Filin Abubuwan Mota: Fayafai na bututun kwandishan na mota, sassan kayan ado na ciki (fitaccen fa'ida mara nauyi, ƙarfi ya cika buƙatun da aka ɗauko abin hawa, high da low zazzabi juriya lalata, daidaitawa ga ma'auni na kare muhalli na masana'antar kera motoci).

2. Al'amuran Ina 1050 Tsatsa-Tabbatar Aluminum Disc An Fi so

  • Filin Zazzagewa da Wutar Lantarki: Transformer radiators, kayan aikin lantarki, thermal conductive fayafai (m lantarki da thermal watsin, zai iya sauri gudanar da zafi / halin yanzu, daidaitawa da ƙananan buƙatun kayan lantarki);
  • Daidaitaccen Filin Ƙirƙirar Ƙira: Na'urorin haɗi na kayan aiki daidai, ƙananan kayan ado na ado, high-daidaici stamping sassa (kyakkyawan filastik, m da m surface bayan forming, high girma daidaito, dace da al'amuran tare da tsauraran buƙatu akan bayyanar da daidaito);
  • Filin Hasken Abinci: Ƙananan abinci na iya rufewa, Kitchenware rike kayan ado sassa (Madalla da juriya, babu hazo kashi mai cutarwa, cika ka'idojin tuntuɓar abinci, mai kyau tsari, za a iya sanya su cikin hadaddun siffofi masu lankwasa);
  • Filin Lantarki: Makarantun kayan lantarki, kananan zafi dissipation fayafai (laushi mai laushi, mai sauƙin sarrafawa da tsari, m lantarki da thermal watsin, zai iya daidaitawa da daidaitattun buƙatun shigarwa na kayan lantarki).

3. Al'amuran Ina 1100 Tsatsa-Tabbatar Aluminum Disc An Fi so

  • Yanayin Taro Mai Rahusa: Kayan kayan ado na kayan aikin farar hula, sauki stamping gaskets, kananan fayafai na aluminum da aka samar da taro (mafi ƙarancin farashi, mai kyau tsari, zai iya saduwa da ainihin tsatsa-hujja da samar da buƙatun, daidaitawa da buƙatun sarrafa farashi mai yawa na sayayya);
  • Filin Marufi Mai Sauƙi: Kyauta ta yau da kullun tana iya murfi, ƙananan marufi na karfe (juriya na lalata ya isa ya jure yanayin yanayi na yau da kullun, low aiki wahala, za a iya samar da taro da sauri, rage farashin marufi);
  • Filin Taimakon Ado: Gaskets kayan ado na bango, kayan ado na kayan ado na aluminum (babu buƙatar babban ƙarfi, mai da hankali kan ƙananan farashi da kayan ado na asali, surface za a iya kawai fesa, daidaitawa zuwa yanayin kayan ado na jama'a);
  • Filin Kariya na wucin gadi: Faifan rufewa na wucin gadi, m m murfin (laushi mai laushi, sauki yanke da kuma samar, maras tsada, dace da yanayin kariyar amfani na lokaci ɗaya ko na ɗan gajeren lokaci).

V. Rashin fahimtar Sayayya na gama gari don gujewa: Guji Wadannan, Zaɓi Ƙari Daidai

Haɗe tare da yawan tambayoyin masu siye, 4 yawancin rashin fahimtar sayayya na yau da kullun an taƙaita don taimaka muku guje wa asara, daidai dace bukatun, da daidaita aiki da ƙwarewa.

Rashin fahimta 1: Mayar da hankali kan Farashi kawai, Yi watsi da Buƙatun Ƙarfafa

Yawancin masu siye suna zaɓe a makance 1100 tare da mafi ƙarancin farashi don sarrafa farashi, amma watsi da ƙarfin buƙatun yanayin - alal misali, idan 1100 ana amfani da fayafai na kwantena masana'antu da sassan mota, Rashin isasshen ƙarfinsa na iya haifar da lalacewa da lalacewa, wanda zai kara yawan kulawa da canji a maimakon haka. Madaidaicin hanya: Da farko fayyace ko yanayin yana buƙatar ɗaukar kaya, sannan kayi la'akari da farashin.

Rashin fahimta 2: Rikita Juriya na Lalata na Uku, Ka yi tunani “Duk Aluminum-Tabbatar Tsatsa iri ɗaya ne”

Wasu masu siyan kuskure sunyi imani cewa juriya na lalata 3003, 1050 kuma 1100 gaba daya daya ne, amma a gaskiya akwai 'yan bambance-bambance: 3003 na iya samun lalatawar exfoliation bayan aikin sanyi, don haka adadin nakasa yana buƙatar sarrafa shi; 1050/1100 ba shi da irin wannan haɗari kuma mafi tsayin juriya na lalata. Idan aka yi amfani da shi a cikin matsanancin lalata muhalli kamar feshin gishiri da zafi, 1050/1100 an fi so; idan aka yi amfani da shi a cikin yanayi na al'ada, 3003 iya cika bukatun.

Rashin fahimta 3: Yawan Neman Tsabta, Zaba Makaho 1050

Wasu masu siye suna tunani “mafi girman tsarki, mafi kyau”, kuma zabi 1050 ba tare da la'akari da buƙatun yanayin ba, wanda a zahiri yana haifar da asarar kuɗi - alal misali, a cikin al'amuran kamar sauƙi na kayan ado mai sauƙi da gaskets stamping taro, Abubuwan buƙatun don wutar lantarki da haɓakar thermal da daidaito ba su da yawa, kuma 1100 zai iya cika buƙatun tare da ƙananan farashi da mafi girman aikin farashi.

Rashin fahimta 4: Yi watsi da Daidaitawar Fasahar Gudanarwa

Idan yanayin yana buƙatar zane mai zurfi da walƙiya mai ƙarfi mai ƙarfi, zabar makaho 1050/1100 zai haifar da matsalolin sarrafawa (kamar tsagewa yayin zane da rashin isasshen ƙarfin walda); idan yanayin yana buƙatar daidaiton lankwasawa da gyaggyara madaidaicin saman, zabar 3003 ba shi da kyau kamar 1050 a samar da sakamako. Madaidaicin hanya: Daidaita fa'idodin sarrafa ma'aunin daidai gwargwado bisa ga fasahar sarrafawa.
1050 aluminum zagaye takardar marufi
1050 aluminum zagaye takardar marufi

Vi. Takaitawa: 3003 vs 1050/1100, Core Logic don Zaɓin

a takaice, babu “babba ko na kasa” tsakanin 3003, 1050 kuma 1100 fayafai na aluminium masu tsatsa, kawai “bambancin daidaitawa”. The core selection dabaru revolves a kusa da hudu girma na “ƙarfi bukatun, kafa daidaito, kasafin kudin farashi da yanayin sabis”. Daidaitaccen daidaitawa zai iya haɓaka aikin farashi:
1. Bi “daidaita daidaitacce”: Idan yanayin yana da wasu buƙatu akan ƙarfi, lalata juriya da kuma aiwatarwa, kuma babu matsananciyar kulawar farashi da ake buƙata, 3003 an fi so (zabi na farko don amfanin masana'antu gabaɗaya, daidaitawa zuwa mafi yawan hadaddun al'amuran);
2. Bi “high daidaito + thermal da lantarki watsin”: Idan yanayin ya mayar da hankali kan daidaitaccen ƙirƙira da ingantaccen ƙarfin lantarki da yanayin zafi, kuma yana da ƙananan buƙatu akan ƙarfi, 1050 an fi so (zabi na farko don madaidaicin lantarki da kayan ado mai girma);
3. Bi “maras tsada + yawan samarwa”: Idan yanayin ba shi da babban buƙatu akan ƙarfi da daidaito, kuma yana mai da hankali kan sarrafa yawan kuɗin sayayya, 1100 an fi so (zaɓi na farko don al'amuran jama'a da sauƙi).
Ana fatan cewa cikakken kwatancen da shawarwarin zaɓi a cikin wannan labarin zai iya taimaka muku gaba ɗaya warware ainihin yanayin zafi. “zabar tsakanin 3003, 1050 kuma 1100”, kauce wa rashin fahimtar sayayya, taimaka wa kamfanoni su zaɓi samfuran da kyau da kuma rage farashin sayayya.

VII. Abubuwan da aka bayar na Henan Huawei Aluminum Co,Ltd

A matsayin tushen masana'anta warai tsunduma a fagen tsatsa-hujja aluminum kayayyakin, Henan Huawei Aluminum Co., Ltd,Ltd ya mayar da hankali kan R&D, samarwa da tallace-tallace na fayafai daban-daban masu tsatsa-hujja tun lokacin da aka kafa shi a ciki 2012. Tare da fiye da shekaru goma na gwaninta a cikin masana'antar sarrafa aluminum, Ba wai kawai ya saka hannun jari ba ne don gina masana'antar samar da fayafai na musamman na aluminum, amma kuma dauka 3003, 1050 kuma 1100 samfuran fayafai na aluminium masu tsatsa a matsayin ainihin samfuran sa, daidai daidaitawa ga buƙatun kayan abinci, adananniyar gine-gine, kwantena masana'antu, kayan lantarki da sauran filayen. Ana fitar da kayayyakin sa zuwa kasashen waje, tare da adadin fitarwa na 100 yuan miliyan 2021.
Ɗaukaka darajar “m, mayar da hankali da altruistic”, Kamfanin yana sarrafa ingancin samfur sosai. Dogara ga balagaggen fasahar samarwa da ƙwararrun ƙungiyar fasaha, yana iya samar da samfurori na musamman, ingantaccen jagorar zaɓi da cikakken garantin tallace-tallace bisa ga abokan ciniki’ takamaiman yanayi bukatun. Daga sayayyar albarkatun kasa zuwa samarwa da sarrafawa zuwa isar da kayan da aka gama, yana sarrafa inganci sosai cikin tsari, taimaka wa abokan ciniki haɓaka aikin farashi da kasancewa amintaccen abokin tarayya don siyan fayafai na aluminium masu tsatsa.