1060 Aluminum Disc don Kayan dafa abinci mara sanda

Shigowa da

Maganar 1060 Aluminum Disc don Kayan dafa abinci mara sanda yana bayyana akai-akai a cikin takaddun bayanan fasaha, catalogs masu kaya, da taron masana'antu, kuma saboda kyawawan dalilai.

Aluminum a cikin jerin 1xxx shine ainihin aluminium mai tsafta (99.6 % ƙaranci), da kuma 1060 daraja yana ba da haɗe-haɗe na musamman na ƙayyadaddun ƙayyadaddun yanayin zafi, mai kyau m, da kuma fice da lalata juriya.

Waɗannan halayen sun sa ya zama madaidaicin madauri don tasoshin dafa abinci marasa sanda kamar kwanon soya, saucepots, da gasa pans.

A cikin wannan labarin za ku sami cikakken ɓarnawar fasaha, m masana'antu basira, kwatankwacin bayanai, da taswirar hanya bayyananne don samo kayan da ya dace daga mai siyar da abin dogaro kamar Huawei Aluminum.

Menene 1060 Aluminum?

Haɗin Sinadari

1060 aluminum nasa ne na dangin aluminum tsantsa na kasuwanci.

Abubuwan da aka ƙirƙira an bayyana su ta ƙa'idodin ƙasa da ƙasa kamar ASTM B209 da EN 573-3. Mabuɗin abubuwan sune:

Ƙananan matakan ƙazanta suna tabbatar da haɓakar wutar lantarki da ƙarfin zafi yayin da suke da isasshen ƙarfi don ayyukan zane mai zurfi..

Kayayyakin Injini

The inji hali na 1060 aluminum yana canzawa tare da fushi (annealed, rabin wuya, cike da wuya).

Mafi yawan zafin rai ga fayafai dafa abinci shine O (annealed), wanda ke ba da mafi kyawun ductility.

Wadannan dabi'u suna kwatanta hakan 1060 aluminum yana da taushi isa ya samar da hadaddun siffofi ba tare da tsagewa ba, duk da haka yana da ƙarfi don riƙe mutuncin tsarin a cikin kaskon da aka gama.

Halayen thermal da Jiki

• A halin da ake yi na thereral: 237 W/m·K a 25°C – kusan sau 15 sama da bakin karfe (≈15W/m·K) kuma mafi mahimmanci fiye da simintin ƙarfe (≈50W/m·K). Wannan yana fassara cikin sauri, har ma da dumama saman dafa abinci.
• Yawa: 2.70 g/cm³ – kusan kashi ɗaya bisa uku na yawan bakin karfe, yin girki na ƙarshe mara nauyi da sauƙin ɗauka.
• Mallaka: 657 °C - da kyau sama da matsakaicin zafin aiki na kayan shafa maras sanda (≈260C don PTFE).

Me yasa waɗannan Abubuwan Abubuwan Mahimmanci ga Kayan girke-girke marasa sanda

Babban ƙarfin wutar lantarki yana ba da tabbacin cewa saman kwanon rufi ya kai ga zafin da ake so da sauri kuma yana kiyaye zafi iri ɗaya, rage zafi mai zafi wanda zai iya lalata aikin shafi.

Wutar lantarki tana bawa masana'anta damar zurfafa-zana fayafai cikin santsi, jikkunan marasa ƙarfi ba tare da buƙatar haɗin gwiwa da yawa ko walda ba.

Ƙarƙashin taurin yana hana wuce gona da iri akan yin tambari ya mutu, tsawaita rayuwar kayan aiki da rage farashin samarwa.

Me yasa 1060 Aluminum Disc Yayi Mahimmanci don Kayan dafa abinci mara sanda

Mafi Girma Formability

Zane mai zurfi, kadi, kuma stamping su ne hanyoyin da aka fara siffantawa ga jikin girki.

The annealed 1060 aluminum disc yana nuna babban juzu'i mai ƙarfi (0.13), wanda ke nufin zai iya jure wa nakasu mai mahimmanci ba tare da tsagewa ba.

A aikace, masana'antun sun cimma ma'aunin zane na 1.8-2.2 (Diamita na diski zuwa diamita na kwanon ƙarshe) a cikin zane daya, wanda ke rage sharar kayan abu da injinan ƙasa.

Kyawawan ingancin Surface

A santsi, saman da ba shi da lahani yana da mahimmanci don mannewa shafi. 1060 Ana iya samar da fayafai na aluminium tare da ƙarancin ƙasa (Ra) ƙasa da 0.2µm bayan gogewar da ta dace da tsaftacewa.

Wannan matakin santsi yana tabbatar da cewa yadudduka na farko da na sama suna manne daidai gwargwado, yana haifar da dawwamammiyar ƙarewa mara tsayawa.

Daidaituwa tare da Rubutun Marasa Sanda gama gari

Mafi yawan tsarin da ba na sanda ba sun haɗa da:
Ptfe (Polytetrafluoroowethylene)

• Yawan kauri: 10 -25µm
• Maganin zafin jiki: 380 -400°C (ganiya substrate zafin jiki)
• Yan fa'idohu: Kyakkyawan saki, ƙananan gogayya

Tushen yumbu (Sol-Gel)

• Yawan kauri: 15 - 30µm
• Maganin zafin jiki: 250 -300°C
• Yan fa'idohu: Mafi girman juriya zafi, karce juriya

Hard-Anodized + Ptfe

• Anodized Layer: 15 -25µm
• Haɗe da PTFE top-coat
• Yan fa'idohu: Ingantacciyar karko, karfe-kayan juriya

Domin 1060 aluminum yana jure yanayin zafi har zuwa jeri na warkewar waɗannan sutura ba tare da warping ba, yana aiki azaman abin dogara.

Bugu da kari, Aluminum surface za a iya pre-mayar da (e.g., rage girman kai, abin tsaftacewa alkaline, etching acid, farko) don inganta shafi bonding.

Tasirin farashi

Farashin 1060 aluminum yayi kasa da na alloyed maki kamar 3003 ko 5052, kuma ƙasa da bakin karfe ko tagulla.

Farashin albarkatun kasa akan kowace ton metric (kamar na 2024) yawanci ya faɗi a cikin kewayon USD1,800-2,200, dangane da yanayin kasuwa.

Lokacin da kuka ƙididdige ƙimar ƙarancin juzu'i yayin ƙirƙira da raguwar buƙatun injin bayan-machining, jimillar farashin mallakin kwanon da ba na sanda ba na tushen 1060 yana da matukar fa'ida.

Ƙididdiga na Fasaha da Ma'auni

Hakuri Mai Girma

Masu kera kayan dafa abinci yawanci suna yin odar fayafai tare da jeri na yau da kullun masu zuwa:

Bukatun Takaddun shaida

Lokacin samo asali 1060 aluminum fayafai don girki, nemi takaddun shaida waɗanda ke ba da garantin daidaiton kayan aiki da aminci:

• ISO9001 – Quality Management System
• ISO14001 - Tsarin Gudanar da Muhalli
• ISAR Ƙaunar - Tabbatar da kayan baya ƙunshi ƙuntataccen abubuwa
• FDA / Yarda da Tuntuɓar Abinci na EU - Ya tabbatar da aluminum yana da lafiya don saduwa da abinci kai tsaye bayan sarrafawa
• ASTM B209 - Madaidaicin ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙirar aluminum-alloy da farantin karfe
• EN 573-3 – Turai misali ga aluminum gami designations

Tsarin Masana'antu: Daga Faya zuwa Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarshe

1. Yankan Disc & Shiri

• Tsagewa: Manyan nadi na 1060 aluminum an tsaga zuwa kunkuntar tube, sa'an nan a yanka zuwa madauwari mara kyau ta amfani da wukake masu jujjuya madaidaici.
• Edge Deburring: Ƙaƙƙarfan chamfer ko radius na gefe yana kawar da gefuna masu kaifi waɗanda zasu iya haifar da lahani.

2. Zane mai zurfi

• Riƙe Blank: Ana sanya blank ɗin a cikin latsawa na hydraulic; mariƙin mara komai yana amfani da isasshen ƙarfi don hana wrinkling.
• Punch Formation: Punch ɗin yana tura babur cikin rami mai mutuwa, kafa jikin kwanon rufi a cikin zane ɗaya ko biyu.
• Sake: Don kwanon rufi mai zurfi, Ana iya buƙatar zane na biyu; Babban ductility na kayan yana ba da izinin wannan ba tare da annealing na matsakaici ba.

3. Gyara & Daidaitawa

• Gyara Zobe: An gyara kayan flange da ya wuce gona da iri don cimma nisa na ƙarshe.
• Daidaitawa: Mutuwar ƙima tana gyara kowane ƙaramin juzu'i, tabbatar da daidaito a cikin tsarin samarwa.

4. Maganin Sama

Mai tsabta, surface da aka kunna yana da mahimmanci don mannewa shafi. Tsarin pretreatment na yau da kullun ya haɗa da:

1. Alkaline Degreasing – Yana kawar da mai, datti, da ragowar kwayoyin halitta.
2. Acid Etching - Yawanci yin amfani da gauraya acid nitric-hydrofluoric don ƙirƙirar nau'in nau'in micro-roughened (kusan. 0.5 zurfin µm).
3. Kurkura & bushewa - Tsaftataccen ruwa mai tsafta yana biye da bushewar iska mai ƙarfi don hana wuraren ruwa.
4. Aikace-aikacen Farko – A bakin ciki Layer (≈5µm) na farko (Yawancin lokaci epoxy ko silicone na tushen ƙarfi) ana fesa kuma an warke a 150-200 ° C.

5. Aikace-aikacen Rufaffen Non-stick

• Tushen Tufafi (PTFE ko Ceramic): Fesa ko mirgine-rufe akan fidda gwani, sannan a warke a ƙayyadadden zafin jiki na masana'anta.
• Babban sutura: Ana iya amfani da Layer na biyu don ingantacciyar dorewa, sai kuma maganin karshe.
• Sanyi & Dubawa: Ana sanyaya kwanon rufi a hankali don guje wa girgiza zafi; bincikar gani na gani mai sarrafa kansa don daidaiton sutura, kauri, da lahani.

6. Ikon Ƙarshe na Ƙarshe

• Gwaje-gwajen Adhesion Coating: Gwaje-gwajen ƙetare da cirewa suna kimanta ƙarfin haɗin gwiwa.
• Gwaje-gwajen Ayyuka marasa Tsari: Sakin kwai, cin soya-mai, da abrasion tests (e.g., Tabar abrasor) kwaikwayi amfani da zahirin duniya.
• Girma & Duban nauyi: Yana tabbatar da kowace naúrar ta cika ƙayyadaddun bayanai.

Kwatanta Allolin Aluminum don Kayan girki

A ƙasa akwai taƙaitaccen kwatancen makin aluminum na gama gari da ake amfani da shi wajen samar da kayan dafa abinci:

Key Takeaway: 1060 yana ba da mafi girman elongation da thermal conductivity tsakanin waɗannan maki, sanya shi babban zaɓi don siriri-bango, kayan girke-girke mara kyau na dafa abinci. 3003 kuma 5052 samar da mafi girma ƙarfi amma a farashin rage formability da ƙananan thermal watsin.

Kwatanta tare da Gasa Kayan Kayan girki

Abun lura:
– Aluminum (1060) yana isar da mafi saurin zafi yayin da ya rage nauyi.
– Bakin karfe ya yi fice a tsayin daka da juriya na lalata amma yana da karfin amsawar zafi.
– Simintin ƙarfe da ƙarfe carbon suna ba da kyakkyawar riƙewar zafi amma suna da nauyi kuma suna buƙatar kayan yaji.
– Copper yana ba da mafi girman ƙarfin aiki amma yana da tsada kuma yana buƙatar rufin kariya.

Shirye-shiryen Sama & Tsarin Rufewa

Tsabtatawa & Etching

Fuskar aluminium sau da yawa yana ɗaukar mai da yadudduka oxide. Layin tsabtace matakai da yawa yawanci ya haɗa da:

• Alkaline Cleaner: Sodium hydroxide ko potassium hydroxide (maida hankali 5-10g/L) a 60 ° C na 30 seconds.
• Acid Etch: Mixed nitric-hydrofluoric acid (HNO₃ 5% + HF 0.5%) a 25 ° C na 10-20 seconds don narkar da oxide da ƙirƙirar nau'in nau'in micro-roughened.
• Neutralization: A m acid (e.g., phosphoric acid) kurkure don dakatar da etch.
• Kurkure Karshe: De-ionized ruwa don hana kamuwa da ion.

Firamare & Samfurin saman-gashi

Firamare (yawanci tushen epoxy) yana ba da mannewa kuma yana aiki azaman shamaki tsakanin aluminum da topcoat. Jadawalin warkarwa na al'ada na PTFE shine:

• Zazzabi: 180 °C ± 5°C
• Lokaci: 3 – Minti 5

Tufafi (PTFE ko yumbura) ana amfani dashi a irin wannan yanayin:

• Zazzabi: 380 °C (don PTFE) ko 260 ° C (don yumbu)
• Lokaci: 2 – 4 mintoci

A lokacin warkewa, da shafi polymerizes da Forms ci gaba, Fim ɗin da ba na ƙura ba wanda ke haɗa sinadarai zuwa farkon.

Quality Checks Bayan Shafi

• Ma'aunin Kauri: Yi amfani da induction na maganadisu ko ma'auni na yanzu; Maƙasudin kauri don PTFE shine 12-20µm.
• Gwajin Adhesion (Giciye-Yanke): A cewar ISO2409, rufi ya kamata ya nuna rarrabuwa 0-1 (babu flaking).
• Gwajin Saki: Soya kwai ba tare da mai ba; kwai ya kamata ya zamewa da wahala.
• Resistance abrasion: Gwajin Taber (CS-17, 1 kg nauyi) bayan 500 ya kamata a kiyaye hawan keke >80 % na asali shafi.

Spotlight mai bayarwa: Huawei Aluminium

Bayanin Kamfanin

Huawei Aluminium babban masana'anta ne kuma mai fitar da fayafai na aluminium, zanen gado, da kuma nadawa, tare da kwazo samar line ga 1060 fayafai na aluminum waɗanda aka keɓance don aikace-aikacen dafa abinci.

An kafa a 2001, Kamfanin yana aiki da wurin da ya kai murabba'in mita 30,000 sanye da tsaga na ci gaba, yankan, da injin goge baki.

Huawei Aluminum yana samarwa fiye da 15,000 ton fayafai na aluminum kowace shekara ga masu yin girki a duk duniya.

Ƙarfafa Ƙarfafawa

• Iyawa: Har zuwa ton 5,000 a kowane wata don faifan diski.
• Kewayon farin ciki: 0.3 mm - 6.0 mm.
• Tsawon Diamita: 80 mm - 600 mm (akwai masu girma dabam na al'ada).
• Surface Yana Ƙare: Mai haske birgima, goga, ko gogewar sinadarai.

Tabbacin inganci

• ISO9001 bokan.
• Cikakken ganowa: kowane rukuni yana ɗauke da takardar shaidar gwaji (MTC) Daidaitawa da ASTM B209.
• dakin gwaje-gwaje na cikin gida: Binciken Spectrometric, gwajin inji, da tabbatarwa mannewa.

Sabis na Abokin Ciniki

• Goyon bayan sana'a: Injiniyoyin suna taimakawa da zaɓin gami, kafa sigogi, da shawarwarin shafi.
• Dabaru: ƙwararrun marufi (pallets masu dacewa da teku, kunsa-hujja) da sufurin jiragen ruwa na duniya (FOB Shanghai, CIF zuwa manyan tashoshin jiragen ruwa).
• Misali: Fayafai samfurin kyauta (har zuwa 5pcs) domin kimantawa.

Me yasa Zabi Huawei Aluminum?

• Farashin Gasa: Kai tsaye daga niƙa, ba dan tsakiya ba.
• Saurin Jagorancin Lokaci: 7‑10days don daidaitattun masu girma dabam, 15‑20days don oda na al'ada.
• sassauci: Ƙananan tsari yana gudana (≥500 inji mai kwakwalwa) don samar da manyan ayyuka.
• Sadarwar Sadarwa: 24sarrafa bincike na sa'a akan layi, ƙungiyar tallace-tallace na harsuna da yawa (Turanci, Mutanen Espanya, Faransanci, Larabci).

Mabuɗin Abubuwan Ga Masu Saye: Zaɓin Fayil ɗin Dama

1. Kauri & Diamita

• Ƙananan fayafai (0.5- 1.0mm): Ya dace da kwanon sauté mai nauyi da kwanon kwai.
• Matsakaicin fayafai (1.0- 2.0mm): Daidaitaccen kwanon soya na yau da kullun da miya.
• Faifai masu kauri (2.0- 6.0mm): Ana amfani da shi don tukwane mai ƙarfi mai ƙarfi ko kayan girki mai aminci.

2. Ingancin ƙasa

• Mai haske-birgima: Mafi ƙarancin iskar shaka, manufa domin shafi.
• Goge: Dan kaushi, kara habaka inji mannewa na farko.

3. Bukatun Haƙuri

• Haƙuri mai tsauri (± 0.02mm) rage buƙatun injin ɗin bayan-forming, rage farashin gabaɗaya.
• Lalata ya kamata ya zama ≤0.5mm don guje wa haɗuwa da rufi.

4. Takaddun shaida & Biyayya

• Tabbatar yarda da hulɗar abinci (FDA, Dokokin EU 1935/2004).
• Tabbatar ISA kuma RoHS yarda da ƙayyadaddun abubuwa.

5. Lokacin Jagora & Marufi

• Zaɓi mai bayarwa wanda ke bayarwa aika gaggawa kuma marufi mai kariya don kauce wa lalacewar sufuri.

Muhalli & Abubuwan Dorewa

Sake dawowa

Aluminum ba shi da iyaka sake yin amfani da shi ba tare da asarar kaddarorin ba. The Matsakaicin sake yin amfani da aluminum a cikin masana'antar dafa abinci ya wuce 95%, wanda ke rage girman sawun carbon.

Amfani 1060 Fayafai na aluminium waɗanda ke ƙunshe da babban kaso na abun ciki da aka sake fa'ida zai iya ƙara haɓaka bayanan muhalli na samfurin ku.

Amfanin Makamashi

• Farkon samar da aluminum yana cinye kusan 15kWh a kowace kilogram.
• Aluminum da aka sake yin fa'ida yana buƙatar kawai 5 % na wannan makamashi, sake yin amfani da rufaffiyar madauki mai inganci sosai.

Rage Sharar gida

• Tsarin zane mai zurfi don 1060 fayafai suna haifar da tarkace kaɗan (< 3%).
• Ana iya tattara yanke-yanke da swarf ɗin mashin ɗin kuma a sake narke su, ciyar da baya cikin samar da sarkar.

FAQs Game da 1060 Aluminum Disc don Kayan dafa abinci mara sanda

1. Menene ma'anar "1060" a cikin aluminum?

Lambar 1060 yana zayyana darajar aluminium mai tsafta ta kasuwanci tare da ƙaramin abun ciki na aluminium 99.6 %. Jerin "1xxx" yana nuna tsantsar aluminum, yayin da lambobi biyu na ƙarshe suna wakiltar ainihin abun da ke ciki na gami.

2. Me yasa 1060 fĩfĩta a kan 3003 don kwanon rufin da ba sanda ba?

1060 yayi mafi girma thermal watsin (237 W/m·K vs. 193 W/m·K don 3003) da kuma m ductility, wanda ke rage yawan farashi kuma yana inganta rarraba zafi. 3003 ya fi ƙarfi amma ƙasa da tsari kuma yana da ƙananan ɗawainiya, yana mai da shi mafi dacewa da kayan dafa abinci mai ƙarfi-anodized ko matsananciyar damuwa.

3. Wane kauri zan zaɓa don inch 9 (≈23cm) kwanon soya?

Don kwanon frying na yau da kullun mara sanda, kaurin diski na 1.0 mm - 1.5 mm yana ba da ma'auni mafi kyau duka tsakanin nauyi da karko. Ƙananan fayafai na iya jujjuyawa akan lokaci; fayafai masu kauri suna ƙara nauyin da ba dole ba.

4. Can 1060 a sake sarrafa fayafai na aluminum?

Ee. Aluminum ana iya sake yin amfani da shi 100%. ba tare da lalacewa ba. Tattara yanke-yanke, guntu, da pans na ƙarshen rayuwa; Ana iya narke su kuma a sake sarrafa su cikin sababbin fayafai.

5. Wanne nau'in suturar da ba sanda ba ce ke aiki mafi kyau a kai 1060?

Ptfe (Nau'in Teflon) sutura su ne zaɓin da aka fi sani saboda sun bi da kyau don an riga an yi musu magani da kyau 1060 filaye da magani a yanayin zafi masu dacewa da juriyar zafin aluminum. yumbu (sol-gel) sutura Har ila yau, sun dace kuma suna ba da haƙurin zafi mafi girma.

6. Menene ainihin lokacin jagora don tsari na al'ada na 1060 fayafai?

Standard masu girma dabam jirgi a ciki 7- 10 kwanakin kasuwanci bayan tabbatar da oda. Girman al'ada (diamita ko kauri mara nauyi) yawanci bukata 15- 20 kwanakin kasuwanci domin samarwa da kuma ingancin cak.

7. Zan iya samun samfurori kafin yin oda mai yawa?

Ee. Mafi mashahuri masu kaya, ciki har da Huawei Aluminium, bayar da samfurori kyauta (har zuwa 5 guda) domin kimantawa. Kuna iya gwada daidaiton girma, farfajiya, da shafi dacewa.

8. Me yasa zan samo asali daga Huawei Aluminum?

Huawei Aluminum yana haɗawa kai tsaye-daga farashin niƙa, babban ƙarfin samarwa, m ingancin iko, kuma goyon bayan fasaha mai amsa. Kwarewarsu a cikin masana'antar dafa abinci tana tabbatar da cewa kuna karɓar fayafai waɗanda suka dace daidai da juriya da saman da aka shirya., streamlining your masana'antu tsari.

Ƙarshe

The 1060 Aluminum Disc don Kayan dafa abinci mara sanda ya fito waje a matsayin kayan da ke ba da kyakkyawar haɗakar aikin thermal, tsari, da ingancin farashi.

Babban ƙarfinsa yana tabbatar da sauri, ko da dumama, yayin da ductility ya ba da izinin yin tsari mai rikitarwa ba tare da lalata amincin tsarin ba.

Lokacin da aka haɗa su tare da gyaran fuska da ya dace da kuma ingantattun suturar da ba na sanda ba, 1060 Fayafai na aluminum suna ƙirƙirar tasoshin dafa abinci waɗanda ba su da nauyi, m, kuma mai lafiya don amfanin yau da kullun.

Ta hanyar fahimtar ƙayyadaddun fasaha, masana'antu aiki tafiyar matakai, da kwatankwacin fa'idodin 1060 aluminum, za ku iya yanke shawarar sayayya mafi wayo kuma ku bambanta layin samfuran ku a cikin kasuwa mai cunkoso.

Haɗin kai tare da ingantaccen maroki kamar Huawei Aluminium kara tabbatar da ingancin inganci, bayarwa akan lokaci, da taimakon fasaha na ƙwararrun—mahimman abubuwan sinadarai don cin nasara a cikin gasa ta duniya na kayan dafa abinci mara sanda.

Ko kun kasance farkon ƙaddamar da sabon kewayon kwanon rufin yanayi ko ƙwararrun masana'anta waɗanda ke neman haɓaka farashin samarwa, 1060 fayafai na aluminum suna ba da tabbacin, mafita mai ɗorewa wanda ya dace da aiki da buƙatun kasuwa.

Ɗauki mataki na gaba: nemi samfurin, tattauna takamaiman bukatunku tare da ƙungiyar tallace-tallace ta Huawei Aluminum, da kuma sanin amfanin yin aiki tare da abokin haɗin diski na aluminum.

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