Inganta masana'antar dafa abinci tare da 1050 Zane mai zagaye: Zurfin zane da kuma tsarin aiwatarwa


Shigowa da

Masana'antar Komporware ta Duniya tana buƙatar kayan da ke bayarwa babban lokaci, thermal watsin, juriya na lalata, da kuma ingancin tsari. Daga cikin nau'ikan allo na aluminum, da 1050 aluminum zagaye takardar ya tabbatar da zama mafi kyawun zabi na masana'antar dafa kayan dafa abinci na zamani, musamman don don aikace-aikacen zane-zane da aikace-aikace. Hadewarsa mafi kyau elongation, unimai microstructure, da kuma farfajiya yana sa ya dace don samar da tukwane mai inganci, kwanon rufi, matsa lamba, kuma cookware na musamman.

A cikin samarwa mai amfani, da yi na 1050 aluminum zanen gado yana tasiri ba kawai da kayan kayan kayewa ba har ma da ingancin wadata, mirgina tsari, da jiyya na saman. Mai ba da kaya, Henan Huawei Aluminum Co., Ltd., Ltd, yana bayar da 1050 Aluminum zagaye na aluminum tare da madaidaicin kauri, high elongation, da kuma ingancin yanayi, Enabling masana'antun don cimma sakamako mai mahimmanci a ciki Dangantaka mai zurfi da kuma samar da ayyukan.

Inganta masana'antar dafa abinci tare da 1050 aluminum zagaye zanen zurfin zanen zurfi da kuma forming ya ƙunshi cikakkiyar fahimtar Abubuwan kayan abu, forming dabaru, tsari sigogi, lahani, da sabbin masana'antu. Wannan labarin ya ba da cikakken bayani game da waɗannan bangarorin, HUKUNCIN HUKUNCIN HUKUNCIN DA AIKI DA KYAUTATAWA DA KYAUTATA KUDI KUDI don bayar da mai yiwuwa ga injiniyoyi da manajojin samarwa.


1050-aluminum-zane-zane-zane-zane-da-foring-1

Kayan aiki da halaye na yau da kullun

1050 aluminum an rarrabe shi azaman Kasuwancin Aluminum Aluminum, Tare da waɗannan ƙimar da aka tsara:

  • Aluminum (Al): 99.5% min
  • Iron (Fe): ≤0.4%
  • Siliki (Kuma): ≤0.2.25%
  • Copper (Tare da): ≤0.05%
  • Manganese (Mn): ≤0.03%
  • Zinc (Zn): ≤0.03%

Wannan Old-alloy abun ciki tabbatar Madalla da juriya, babban lokaci, kuma Halin kayan laushi, waɗanda suke da mahimmanci don mataki-mataki-mataki-zane ayyukan. Ƙananan abubuwa kamar fe kuma suna tasiri ga taurin, farfajiya, da kuma aiki tukuru, wanda yake da mahimmanci ga Kulawa da tufafi na kauri da hana fasa A lokacin forming.

Microstructure da halayen hatsi

The microstruchure na 1050 Aluminum zagaye zanen gado ya nuna alkuki mai kyau sakamakon da ke sarrafa sanyi mai sanyi da wuraren da ake ciki. Abubuwan da keyara key sun hada da:

  • Rarraba hatsi, wanda ke inganta m filastik norormation
  • Kadan hada da barbashi na intanet, Resinging thining thining lokacin stamping
  • Sarrafa ci gaban hatsi yayin tashin hankali don haɓaka Ciki don sake juyawa da kuma shimfida ayyukan

A cewar bayanai da aka bayar ta hanyar Henan Huawei Aluminum Co., Ltd., Ltd, m 1050 Aluminum daidai gwargwado mirgina da ƙarin bayani, ci nasara:

Dukiya Na hankula darajar Dacewa
Matsakaicin hatsi 15-20 μm Yana tabbatar da elongation uniformation
Tsawaitawa (%) 35-45% Yana rage haɗarin haɗari yayin zane mai zurfi
Ƙarfin Ƙarfin Ƙarfi 80-105 MPA Isasshen don tilasta wa sojojin kafa
Surface m (Ra) <0.2 μm Inganta kayan lubrication

Wadannan kaddarorin suna sanya kayan da suka dace sosai Babban Kayan Kulawa yayin kiyaye Mummunar haƙuri mai kauri.


Kayan aikin injin da kuma yin tsari

The Halin injiniya na 1050 Aluminum mai tsara ne a cikin zurfin zane da kuma forming:

  • High elongation (35-45%) Yana ba da damar fasikanci da za a kafa ba tare da fatattaka ba
  • Matsakaici mai yawa daidaita juriya ga haushi da sauƙi na dorormation
  • Lowerarancin yawan amfanin ƙasa yana ba da izinin kwarara mai sarrafawa yayin buga hoto da yawa
  • Yawan ƙarfi-hardening ya kasa, yana ba da nasara a cikin ayyukan bazara ba tare da wuce gona da iri ba

Henan Huawei Aluminum Co., Ltd., Ltd yana bayar da 1050 Aluminum zagaye na aluminum a cikin gauges daga 0.3 mm ku 2 mm, Haɗu da buƙatun don cututtuka iri-iri. Gwajin ingancin gidan su ya tabbatar da kowane tsari Gwajin Erichsen, iyakance tsayin dako (Ldh) misali, da kuma gwajin elongation, Tabbatar da dacewa don aikace-aikace masu zurfi.

Abubuwan da aka nuna:

Hanyar gwaji Auna darajar Muhimmanci
Gwajin Estichsen 12-16 mm Annabta iyakar shimfida ba tare da katsewa ba
Iyakance tsayin dako (Ldh) 30-Anuwa mm Kayyade zurfin zurfafa-jawo wajan hadaddun siffofin cookware
Tenest gwajin 80-105 MPA Tabbatar da daidaito na yau da kullun don tsari

Wadannan sakonni masu sarrafawa suna da tushe don masana'antun don tsara mutu da kuma punch girma daidai, Rage gwajin gwaji da-da-samarwa.


1050-aluminum-zane-zane-zane-zane-da-foring-2

Ingancin ingancinsa da tasirinsa akan forming

The farfajiya ta ƙarewa na aluminum yana da mahimmanci ga:

  1. Rage tashin hankali tsakanin mutu da kuma takardar
  2. Hana kazanta da lahani a kan kammala cookware
  3. Tabbatar da uniform uniful na shafawa na lubricants

Henan Huawei Aluminum Co., Ltd., Ltd shafi Karatun sunadarai da kuma polishing don rage bambaro, cimma nasarar ra <0.2 μm. Wannan tabbatar:

  • Ƙananan haɗarin haɗari na karkara yayin stamping
  • M kayan da ke gudana a cikin Multi-mataki sake
  • Babban inganci a shirye don anodizing, shafi, ko kuma rashin magani

Tsarin zurfi da kuma matakai

Bayani na zane mai zurfi

Mai zurfin zane lebur 1050 Aluminum zagaye zanen gado A cikin nau'ikan cookware na 3D:

  • Blank shiri: Teoke a yanka ga diamita, sau da yawa tare da haquri ± 0.05 mm
  • Saitin mutu: Punch kuma mutu ya yi daidai da abin da aka lissafa, yawanci 5-10% a sama da takardar kauri
  • Aikace-aikacen lubrication: Mai tushen, m fim, ko bushewa da aka yi amfani da su don rage tashin hankali
  • Zane: Takarda da aka zana cikin rami; saurin gudu, matsa lamba, kuma zazzabi da zazzabi
  • Sake: Profaringari sosai don zurfin ko tsayayyen siffofi don kula da kauri da daidaitaccen tsari

Henan Huawei Aluminum Co., Ltd., Ltd Yana wadatar da zanen gado tare da m Gudanar da Bambancin Inganta (± 3%), wanda yake mai mahimmanci ga Abubuwan da ake tsammani cikin zurfin zane.

M

Mutu geometgny yana rinjayi Rarraba Jama'a:

  • Radius like: Mafi girma radius yana rage yawan cigaba
  • Surface Polish: Rage tashin hankali kuma yana hana karyewa
  • Blank riƙewa karfi: Inganta don kauce wa wrinkling yayin hana tsinkaye

Fasahohin lubrication

An zabi abubuwan da aka zaba daban-daban dangane da yanayin tsari:

  • Mai-tushen mai: Daidaitaccen tsarin ciyayi na al'ada, a sauƙaƙe tsabtace post-forming
  • M fim linzurrants: Inganta daidaiton layi mai saurin sarrafa kansa
  • Rubrication bushe: M muhalli, Ya dace da cookware na musamman

Ingantaccen lubrication yana da mahimmanci a rage lahani kuma mika rayuwa rayuwa, musamman a ciki mataki-mataki-mataki-zane ayyukan.


1050-aluminum-zagaye-zane-zane-zane-da-foring-3

Shimfiɗa da sake fasalin aiki

Bayan zurfin zane-zane, Yawancin samfuran cookware suna buƙatar ƙarin shimfidawa ko sake Don cimma hadaddun geometries, kamar tukwane mai zurfi, woks, ko kuma matsin gwiwar cooker. Babban elongation na 1050 aluminum zagaye takardar Yana ba da damar waɗannan ayyukan da yawa tare da ƙarancin haɗarin haɗari ko thinning.

Key lura don shimfiɗa da sake:

  • Blank shiri: Cikakken diamita da nauyi don tabbatar da kayan aiki
  • Lubrication: Mahimmanci don zanen gado mai zurfi; Yana hana tarin damuwa
  • Punch-mutu jeripment: Rashin daidaituwa na iya haifar da kauri mara kyau, yi wauta, ko fatattaka
  • Rashin nutsuwa: Maimaitawa shimfidu yana kiyaye amincin takardar

Henan Huawei Aluminum Co., Ltd., Ltd yana samar da zanen gado tare da kauri mai kauri da kuma elongation mai sarrafawa (35-45%), wanda ke ba da damar masana'antun da zasu yi har zuwa matakai uku Ba tare da lahani ba. Abubuwan mallakarsu suna nuna a Matsakaicin kuɗi a ƙasa 1.2% A cikin babban-girma girma cooken cooken.


Kulawa da lahani

Duk da babban arzikin 1050 aluminum, Yin halayyarsu na iya faruwa idan ba a inganta sigogi ba. Batutuwan gama gari sun hada da:

  1. Yi wauta: Lalacewa ta hanyar wuce kima mai fallasa ko kuma isasshen ƙarfi
    • Ragini: Inganta saurin gudu, blank riƙewa matsa lamba, da flange geometry
  2. Hatsewa ko fatattaka: Sakamakon daga cikin gari wuce gona da iri ya wuce elongation
    • Ragini: Yi amfani da zanen Anned da kyau daga Henan Huawei Aluminum Co., Ltd, Aiwatar da ingantaccen lubrication, kuma tabbatar da Diad Dish Radius
  3. Thinning: Rashin daidaituwa yana haifar da rage girman wando na bangon
    • Ragini: Daidaituwa mutu share da tsaka tsaka-tsakin lokaci
  4. Sprackback: Na roba mai zuwa na iya haifar da daidaitaccen daidaitaccen abu
    • Ragini: Yi amfani da Fem Semulation don daidaita zurfin zeb, ko yin fom-forming ennealing

Misali daga Henan Huawei Aluminum Co., Ltd: A cikin zurfin tsarin samar da ruwa mai zurfi, hade da daidai birgima 1050 aluminum zanen gado kuma ingantaccen lubrication rage lahani masu tasiri daga 4.5% ku 0.9%.


Annealing da dabarun kula da zafi

Annealing yana da mahimmanci don dawo da bututun gona bayan sanyi:

  • Matsakaici Annealing: An yi shi bayan wani juzu'i mai zurfi ko kuma sake jan ƙwayar cuta
  • Annealing na ƙarshe: Yana tabbatar da kaddarorin kayan aikin hannu don haɗin gwiwa ko gama
  • Zazzabi da sarrafa lokaci: Hankula annealing a 350-400 ° C na minti 30-60 Ya danganta da kauri

Henan Huawei Aluminum Co., Ltd., Ltd yana amfani da ladabi mai sarrafa cuta mai sarrafawa tare da hadin gwiwar masana'antun cookware don sadar da zanen da ke kula m elongation da ƙarancin yawan amfanin ƙasa, tabbatar da annabta da ake faɗi a cikin aiwatar da ayyukan da yawa.


Tsarin ingantawa ta amfani da abin hawa kashi

Rubutun dafa abinci na zamani yana ƙaruwa sosai lissafin rubutu don inganta hanyoyin samar da tsari. Hanyar nau'i (Fem) ba da damar injiniyoyi zuwa:

  • Faɗi kayan duniya, thinning, kuma iri
  • Gyara daidaita saurin gudu, mutu auret, da kuma mawallen karfi Kafin gwaji na zahiri
  • Saukad da Hawan Jama'a da Kuskure, Ajiye lokaci da farashin kayan
  • Saɓaɓɓe Bambancin Springback da kauri Don hadaddun siffofi

Nazarin shari'ar: Amfani da Fem, A Henan Huawei Aluminum Co., Ltd Abokin ciniki ya inganta tsarin zane mai zurfi don murfi mai kamshi:

Misali Ingantaccen ingantawa Da aka inganta Kyautata
Iyakar thinning (%) 18 11 39% raguwa
Laifi na wrinkling (da 1,000 kwuya ta) 27 7 74% raguwa
Lokacin hawan titi (s) 35 28 20% da sauri

Wannan ya nuna yadda babban-dattawan 1050 aluminum zagaye zanen zurfin zanen zurfi da kuma forming, hade tare da ingancin aikin aiwatarwa, mahimmanci inganta yawa, inganci, da Inganci.


Fasahohin lubrication a cikin babban aiki

Ingantaccen lubrication yana da mahimmanci don Babban Kayan Kulawa:

  1. Mai-tushen mai: Zabi na yau da kullun, dace da mafi yawan kayan mutuwa, Yana tabbatar da kayan munanan abu
  2. M fim linzurrants: Daidai don sarrafa kansa, Hanyoyi-hanzari; Rage sa suttura
  3. Dry Lubrication Powers: M muhalli; hana gurbataccen gurbata don girki

Henan Huawei Aluminum Co., Ltd., Ltd Ba da shawarar lubrication ya dace da ƙirar farfajiyar da kuma tsara yanayi, Rage buƙatun da ake buƙata da kuma shimfidawa sun mutu rayuwa.


1050-aluminum-zane-zane-zane-zane-da-foring-4

Karatun Kasuwanci

Saucepans da Stockpots

  • Rawar zurfi tare da matakai biyu na Redrawing
  • Annealing amfani bayan farko sake
  • A samu kauri tufafi na kauri 0.8 ± 0.05 mm
  • Farfajiyar ci <0.2 μm, Shirye don shafi

Jikin cooker

  • Zane mai zane da yawa da shimfiɗa don girman kauri (>1.5 mm)
  • FEE siminti da aka yi amfani da shi don hango ko hasashen yankunan damuwa
  • Inganci ingancin rage lahani na wrinkling ta 60%
  • Sadarwar Abubuwan da aka inganta ta 18%

Henan Huawei Aluminum Co., Ltd., Ltd kawo da zanen gado da aiki tare da masana'anta don tabbatarwa Halayyar kayan aiki, yana da mahimmanci ga waɗannan sakamakon.


Haƙiƙa da bidi'a a cikin cookware forming

  1. Aiki da kai & Tattalin arziki 4.0: Robotic Blank, Kulawa na Gaskiya, da kuma daidaitawa da saurin gudu da matsin lamba
  2. Mai dorewa: Maɓanda a ciki, makamashi mai inganci, da eco-abokantaka jiyya
  3. Babban daidaitaccen Mata: Mika rayuwa mutu da rage tashin hankali
  4. 3D-Buga ya mutu: Saurin Prototyping don hadaddun cookware
  5. Hadgraated tsarin sawra: Hada fem tare da lura da tsari zuwa ci gaba da kirkirar sigogi

Wadannan lamuran suna tabbatar da cewa masana'antun amfani 1050 aluminum zagaye zanen zurfin zanen zurfi da kuma forming na iya kiyayewa samar da inganci, Rage Sharar gida, kuma daidaita da buƙatar tallafawa kayan aikin koli.


 

Abubuwan da'irar aluminum:

Aluminum da'irar ya dace da kasuwanni da yawa, ciki harda kayan girki, masana'antun kera motoci da haske, da dai sauransu., godiya ga kyawawan halaye na samfur:

  • Ƙananan anisotropy, wanda ke sauƙaƙe zane mai zurfi
  • Strong inji Properties
  • Babban kuma daidaituwa zafi watsawa
  • Ability don enameled, rufe da PTFE (ko kuma wasu), anodized
  • Kyakkyawan tunani
  • Babban ƙarfi-zuwa nauyi rabo
  • Dorewa da juriya ga lalata

Tsarin Da'irar Aluminum

Ingot/Master Alloys — Narka wutar makera - Riƙe wutar makera — D.C. Caster — Wuri —- Scalper — Dandalin Rolling Hot - Mill Rolling Mill - Punching - Annealing Furnace — Binciken Ƙarshe - Shiryawa — Bayarwa

  • Shirya babban allo
  • Narka wutar makera: sanya gami a cikin tanderun narkewa
  • DC watsa aluminum aluminum: Don sa uwar ingot
  • Rufe murfin aluminum: don yin farfajiya da gefen santsi
  • Tanderun dumama
  • Abin birgima: ya sanya uwar murɗa
  • Colding mirgina niƙa: an mirgine murfin uwa azaman kaurin da kuke son siyan
  • Tsarin bugun: zama girman abin da kuke so
  • Ƙona wutar makera: canza yanayin
  • Binciken ƙarshe
  • Shiryawa: akwati na katako ko pallet na katako
  • Bayarwa

Ikon Kulawa

Tabbatarwa da ke ƙasa dubawa za a yi a cikin samarwa.

  • a. gano hasken haske—RT;
  • b. ultrasonic gwaji—UT;
  • c. Gwajin Magnetic Barbashi-MT;
  • d. gwajin shiga-PT;
  • e. Gano aibi na yanzu-ET

1) Ka zama 'yanci daga Tabon Mai, Haushi, Hada, Scratches, Tabo, Discoloration Oxide, Karya, Lalata, Roll Marks, Datti Streaks, da sauran lahani waɗanda zasu kawo cikas ga amfani.

2) Surface ba tare da layin baki ba, yanke tsafta, tabo na lokaci-lokaci, nadi bugu lahani, kamar sauran ka'idojin Gudanar da ciki na gko.

Aluminum fayafai shiryawa:

Za a iya tattara da'irar aluminium ta ma'aunin fitarwa, sutura da takarda mai launin ruwan kasa da fim ɗin filastik. Daga karshe, An gyara zagaye na Aluminum a kan katako na katako / katako.

  • Sanya driers gefen da'irar aluminum, kiyaye samfuran bushe da tsabta.
  • Yi amfani da takarda filastik mai tsabta, shirya da'irar aluminum, kiyaye hatimi mai kyau.
  • Yi amfani da takardan fatar maciji, shirya saman takardar filastik, kiyaye hatimi mai kyau.
  • Na gaba, akwai hanyoyi guda biyu na marufi: Hanya ɗaya ita ce marufi na katako, ta amfani da ɓawon burodin da ke tattara saman; Wata hanya ita ce marufi na katako, ta yin amfani da akwati na katako shirya farfajiya.
  • Daga karshe, sanya bel na karfe a saman akwatin katako, kiyaye akwatin katako da sauri da tsaro.

Aluminum da'irar Henan Huawei Aluminum. hadu da fitarwa. Za a iya rufe fim ɗin filastik da takarda mai launin ruwan kasa a bukatun abokan ciniki. Menene ƙari, ana ɗaukar akwati na katako ko pallet na katako don kare samfuran daga lalacewa yayin bayarwa. Akwai nau'i biyu na marufi, waxanda suke ido da bango ko ido ga sama. Abokan ciniki za su iya zaɓar ɗayansu don dacewarsu. Gabaɗaya magana, akwai 2 ton a cikin fakiti ɗaya, da loading 18-22 ton a cikin akwati 1 × 20., kuma 20-24 ton a cikin akwati 1 × 40..

201871711520504

Me yasa zabar mu?

Domin tafiya da zamani, HWALU yana ci gaba da gabatar da yanayin kayan fasaha da fasaha don haɓaka gasa. Koyaushe riko da falsafar kasuwanci na inganci azaman cibiyar da abokin ciniki na farko, don samar da mafi kyawun samfuran da'irar diski na aluminum zuwa duk sassan duniya. Kara …