Aluminum Stamping Parts

A cikin guguwar canjin masana'anta zuwa nauyi mai nauyi, daidaito, da hankali, Sassan Stamping Aluminum sun zama maɓalli masu mahimmanci a fannoni daban-daban kamar na kera motoci, kayan lantarki, sabon makamashi, da sararin samaniya saboda kyakkyawan aikinsu.

I. Ma'anar da Mahimman Tsari

Kamar yadda sunan ya nuna, Sassan Tambarin Aluminum suna nufin jimla ta gaba ɗaya don sassan takamaiman sifofi, masu girma dabam, da madaidaicin sarrafawa daga aluminum da aluminum gami zanen gado (daga cikinsu fayafai na aluminum suna ɗaya daga cikin kayan da aka fi amfani da su) ta hanyar stamping matakai a karkashin aikin molds da presses. Babban tsarinsa ba kawai ba ne “dannawa”, amma tsari mai tsari wanda ke haɗa kimiyyar kayan aiki, ƙirar ƙira, da madaidaicin iko, yafi ciki harda blanking, lankwasawa, zane, kafa, flanging da sauran matakai, wanda zai iya gane taro da ingantaccen samarwa daga sassa na bakin ciki zanen gado zuwa hadaddun musamman-siffa sassa.

Idan aka kwatanta da sauran sassa na stamping karfe, da musamman abũbuwan amfãni daga aluminum stamping sassa zo daga halaye na aluminum kanta - low yawa, babban ƙarfi-da-nauyi rabo, juriya na lalata, m lantarki da thermal watsin, kazalika da kyau ductility da plasticity, wanda ke sauƙaƙa samar da su ta hanyar matakan stamping. A lokaci guda, Ana iya ƙara haɓaka aikinta ta hanyar jiyya ta sama (kamar shafan sinadarai, fesa, anodizing, da dai sauransu.) don daidaitawa zuwa ƙarin ƙaƙƙarfan buƙatun yanayin yanayi. Shi ne ya kamata a lura da cewa a matsayin core albarkatun kasa na aluminum stamping sassa, kayan, ƙayyadaddun ƙayyadaddun bayanai da madaidaicin fayafai na aluminum kai tsaye suna ƙayyade inganci da rayuwar sabis na sassan tambarin aluminum na ƙarshe, wanda shine ainihin ma'anar a gare mu don mayar da hankali kan filin diski na aluminum da tsara wannan kalma.

II. Jagora zuwa Zaɓin Kayan Kayan Kayan Aiki na Core

Domin samar da aluminum stamping sassa, zabin albarkatun kasa shine tushe. Tare da versatility na madauwari tsarin da saukaka aiki, Fayafai na aluminium sun zama ɗaya daga cikin manyan kayan albarkatun ƙasa don sassa na tambarin aluminum, musamman dace da daban-daban madauwari da annular stamping sassa (kamar kayan girki, gidajen fitila, mota dabaran datsa, lantarki bangaren gidaje, da dai sauransu.).

1. Alloy Series Adafta: Zaɓi akan Buƙatar, Ma'auni Ayyuka da Kuɗi

Aluminum stamping sassa a cikin masana'antu daban-daban suna da babban bambance-bambance a cikin bukatun aiki, da madaidaicin jerin gwanon allo na aluminum diski shima yana buƙatar daidaita daidai.

Aluminum Disc Alloy Series	Kayayyakin Kayayyaki	Halayyuka	Dace da Abubuwan Abubuwan Tambarin Aluminum
1060 Jerin	Tsarkakakkiyar alalum (Tsafta ≥ 99%)	laushi mai laushi, mai kyau m, juriya na lalata, mai kyau thermal watsin, kuma low cost	Dafa abinci, kayan ado sassa, gidaje masu sauƙi na lantarki da sauran samfurori tare da ƙananan ƙarfin buƙatun
3003 Jerin	Aluminum-Manganese Alloy (Tsatsa-Hujja Alloy)	Ƙarfi mafi girma fiye da 1060 jerin, kyakkyawan juriya na lalata da aikin sarrafawa	Alamun hanya, na'urorin haɗi, gidajen radiyo da sauran kayayyakin da ake amfani da su a waje/muhalli
5052 Jerin	Aluminum-Magnesium Alloy	Babban ƙarfi, mai kyau tauri, Madalla da juriya, dace da high-karshen yanayi	Sassan gine-ginen motoci, kayan aikin ruwa, ɓangarorin hatimi masu alaƙa da sabbin fakitin batirin abin hawa makamashi
6061 Jerin	Aluminum-Magnesium-Silicon Alloy	Ana iya ƙarfafawa ta hanyar maganin zafi, babban ƙarfi, kyakkyawan aikin walda, kuma in mun gwada da tsada	Abubuwan haɗin sararin samaniya, sassa na chassis na mota, daidaitattun na'urorin haɗi da sauran manyan sassa na musamman na musamman

2. Ƙayyadaddun Ƙidaya da Ƙaƙwalwar Ƙira: Cikakkun bayanai Ƙayyade ƙimar cancantar Stamping

Ana ba da shawarar cewa fayafai na aluminum sun dace da su aluminum stamping sassa sarrafa daidaitattun sigogi masu zuwa:

Kewayon kauri: 0.2mm - 10.0 mm (0.5mm-3.0mm ga al'ada stamping sassa, 3.0mm-10.0mm don sassan tsari mai kauri mai kauri), juriyar kauri ana sarrafa shi a cikin ± 0.03mm don guje wa lalata ɓarnar ɓarna wanda ya haifar da kauri mara kyau; Kewayon diamita: 10mm - 1200 mm, mai iya daidaitawa, diamita sabawa ≤ ± 0.1mm, m flatness, babu warpage ko karce, tabbatar da karfi iri ɗaya yayin yin tambari. Ana nuna takamaiman daidaitawa ta musamman a cikin tebur mai zuwa:

Nau'in Ƙididdigar Ma'auni	Range na al'ada	Bukatar Haƙuri	Dace Nau'in Sashe na Hatimi
Kauri	0.2mm - 10.0 mm (0.5mm-3.0mm don na al'ada)	A cikin ± 0.03mm	Nau'in bakin ciki: Gidajen lantarki, kayan ado sassa; Nau'i mai kauri: sassa na tsari, tushe
Diamita	10mm - 1200 mm (Mai iya daidaitawa)	≤ 0.1mm	Ƙananan diamita: kayan lantarki; Babban diamita: kayan dafa abinci, sassa na kayan ado na mota
Lalacewar saman	Babu labarin yaki, babu karce	Haɗu da matsayin masana'antu	Duk daidaitattun sassa na hatimi, musamman kayan ado da kayan lantarki

3. Zabin Jihar Surface: Daidaita da Bukatun Gudanarwa na gaba

Ya kamata a zaɓi yanayin fayafai na aluminium bisa ga yanayin aiki na gaba da aikace-aikacen sassa na stamping aluminum.: Za'a iya amfani da fayafai na alumini masu ƙaƙƙarfan fayafai don sassa na stamping na yau da kullun tare da ƙarancin farashi; don samfuran da ke buƙatar babban santsi (kamar sassan kayan ado, Gidajen lantarki), Ana iya zaɓar fayafai na alumini-na-baƙi ko anodized, wanda zai iya saduwa da buƙatun rubutu ba tare da ƙarin aiki ba; don sassan da aka hatimi na aluminum waɗanda ke buƙatar ƙarin feshi ko electroplating, Ana iya zaɓar fayafai na aluminium da aka riga aka bi da su don haɓaka mannewa shafi da rage farashin sarrafawa na gaba.

Iii. Babban Filin Aikace-aikacen: Rufe Manyan Masana'antu Masu Mahimmanci

Wadannan su ne takamaiman yanayin aikace-aikacen a kowane fage, daidai daidai da daidaitawar kayan albarkatun diski na aluminum, taimaka wa masu sana'a gano ƙungiyoyin abokan ciniki da aka yi niyya:

1. Masana'antar Motoci (Mafi girman rabo, Matsakaicin Girma mafi sauri)

Tare da ci gaban yanayin nauyi mai nauyi na motoci, Sassan hatimin aluminium sun maye gurbin sassa na ƙarfe na gargajiya a hankali kuma sun zama ɗaya daga cikin mahimman abubuwan kera mota. Tsakanin su, Ana amfani da sassan da aka sarrafa daga fayafai na aluminum: irin su tankunan man fetur na mota, dabaran dabara, injin karshen iyakoki, gidaje fakitin baturi (sababbin motocin makamashi), zafin rana, da dai sauransu. Waɗannan sassa na hatimi suna buƙatar albarkatun ƙasa tare da nauyi, babban ƙarfi, da juriya na lalata. 3003, 5052, kuma 6061 jerin fayafai na aluminum sune zaɓi na yau da kullun, wanda ba zai iya rage yawan man fetur na mota kawai ba har ma da inganta rayuwar sabis na sassa.

2. Makarantun Lantarki da Masana'antar Lantarki Masu Amfani

Babban buƙatun sassa na aluminium stamping a cikin filin lantarki na mabukaci daidai ne, miniaturization, da kayan ado. Tare da kyakkyawan tsari daidai, Fayafai na aluminum sun zama maƙasudin albarkatun ƙasa don wannan filin: kamar gidaje fitulun LED, capacitor gidaje, wayar hannu / kwamfutar hannu firam ɗin tsakiya, 5G tushe tashar zafi watsar fins, da dai sauransu. Waɗannan samfuran galibi suna amfani da su 1060 kuma 3003 jerin aluminum fayafai, bukatar high surface smoothness da girma madaidaici (haƙuri ≤ ± 0.01mm) don daidaitawa da daidaitattun matakai na stamping.

3. Kayan Gida da Masana'antar Bukatun yau da kullun

Wannan shine mafi asali filin aikace-aikace na aluminum stamping sassa, da kuma ɗaya daga cikin al'amuran tare da mafi yawan amfani da fayafai na aluminum. Samfuran galibi kayan masarufi ne tare da buƙatu tsayayye: kamar kayan girki (tukunya, tukwane) tushe, shinkafa tukunyar ciki, kwandon shara, na'urorin haɗi, da dai sauransu. Waɗannan sassan stamping suna da manyan buƙatu don aikin farashi na albarkatun ƙasa. 1060 jerin fayafai na aluminum sun mamaye saboda ƙarancin farashi da ingantaccen tsari, kuma wasu manyan kayan aikin gida sun zaɓa 3003 jerin don inganta karko.

4. Filin Jirgin Sama da Masana'antu

Manyan masana'antu da filayen sararin samaniya suna da tsauraran buƙatun aiki don sassa na hatimin aluminum, wanda ke buƙatar samun ƙarfi mai ƙarfi, high zafin jiki juriya, da juriya na lalata. Fayafai na aluminium masu dacewa sun fi Alloys na ƙarshe: kamar abubuwan haɗin sararin samaniya, masana'antu robot hadin gwiwa sassa, madaidaicin maƙallan kayan aiki, da dai sauransu., mafi yawan amfani 5052 kuma 6061 jerin aluminum fayafai, kuma suna da manyan buƙatu don tsabta da daidaiton sarrafa albarkatun ƙasa, na cikin yanayin ƙara darajar aikace-aikace. Ana nuna ainihin maƙasudin daidaitawa na kowane filin aikace-aikacen a cikin tebur mai zuwa:

Filin Aikace-aikace	Mahimman Bukatun Don Sassan Tambarin Aluminum	Dace da Aluminum Disc Alloy Series	Core Abvantage Matching
Masana'antar Motoci	Nauyi, babban ƙarfi, juriya na lalata	3003, 5052, 6061 Jerin	Rage amfani da man fetur na mota da inganta rayuwar sabis na sassa
Makarantun Lantarki da Masana'antar Lantarki Masu Amfani	Daidaitawa, miniaturization, m surface	1060, 3003 Jerin	High forming daidaici, dace da daidaitaccen hatimi, da farashin sarrafawa
Kayan Gida da Masana'antar Bukatun yau da kullun	Babban farashi yi, sauki forming, karko	1060 Jerin (3003 Jerin zaɓi na zaɓi mai girma)	Maras tsada, mai kyau tsari, saduwa da bukatun yawan jama'a
Filin Jirgin Sama da Masana'antu	Babban ƙarfi, high zafin jiki juriya, babban tsarkakakku	5052, 6061 Jerin	Kyakkyawan aiki, dace da babban-karshen matsananci yanayi, tare da babban ƙara darajar

IV. Me yasa Ya Zama Zabin Farko na Masana'antu?

Haɗe tare da bayanan masana'antu da ra'ayin mai siye, ainihin gasa na aluminium stamping sassa yana nunawa a cikin masu zuwa 4 maki, waxanda kuma sune mahimman wuraren siyar da mu ke haskakawa a cikin bulogi da ayyukan gidan yanar gizo don taimakawa inganta juzu'i:

Mahimman fa'ida mara nauyi: Girman aluminum shine kawai game da 1/3 na karfe. Sassan hatimin aluminium da aka sarrafa daga fayafai na aluminium na iya rage nauyin samfuran ƙarshe sosai, musamman dacewa da filayen da ke da nauyi kamar su motoci da sararin samaniya, kuma yana iya rage farashin sufuri.
Ƙananan farashi mai ƙima: Ko da yake farashin naúrar kayan albarkatun diski na aluminum ya fi na ƙarfe na yau da kullun, Aluminum stamping sassa suna da ƙarancin sarrafawa, high forming yadda ya dace, kuma baya buƙatar ƙarin magani mai hana tsatsa (fim din oxide na halitta zai samar da saman aluminum), wanda zai iya rage farashin aiki da sarrafawa; a lokaci guda, aluminum iya zama 100% sake sarrafawa, daidai da yanayin kare muhalli, kuma yana da mafi girman aikin farashi a cikin amfani na dogon lokaci. Idan aka kwatanta da bakin karfe, jan karfe da sauran kayan, sassan aluminium stamping suna samun daidaito mafi kyau tsakanin farashi da aiki.
Ƙarfafa ƙarfin aiki: A ductility, lantarki da thermal watsin, kuma juriya na aluminium sun fi yawancin karafa. Ta zabar nau'ikan alloy jerin fayafai na aluminum, yana iya daidaitawa da buƙatun aiki na yanayi daban-daban, rufe daga talakawa yau da kullum bukatun zuwa high-karshen masana'antu sassa.
Babban sassaucin aiki: Ana iya sarrafa fayafai na aluminum zuwa sifofi daban-daban kamar madauwari, shekara-shekara, da nau'i na musamman ta hanyar matakai daban-daban na stamping kamar blanking, lankwasawa, da zane, tare da babban taro samar da inganci, wanda zai iya saduwa da bukatun abokan ciniki daban-daban da kuma daidaitawa ga ƙananan ƙananan gwaji da kuma samar da babban taro.

V. Takaitawa: Ƙimar Kasuwa da Ƙwararren Ƙwararren Ƙwararren Ƙwararren Aluminum

Tare da ci gaba da ci gaban masana'antu zuwa nauyi mai nauyi, kare muhalli, da daidaito, buƙatun kasuwa na Ƙungiyoyin Stamping Aluminum za su ci gaba da tashi, da aluminum fayafai, a matsayin ainihin albarkatun su, Hakanan zai shigar da sararin kasuwa mai faɗi.

Abubuwan da'irar aluminum:

Aluminum da'irar ya dace da kasuwanni da yawa, ciki harda kayan girki, masana'antun kera motoci da haske, da dai sauransu., godiya ga kyawawan halaye na samfur:

Ƙananan anisotropy, wanda ke sauƙaƙe zane mai zurfi
Strong inji Properties
Babban kuma daidaituwa zafi watsawa
Ability don enameled, rufe da PTFE (ko kuma wasu), anodized
Kyakkyawan tunani
Babban ƙarfi-zuwa nauyi rabo
Dorewa da juriya ga lalata

Tsarin Da'irar Aluminum

Ingot/Master Alloys — Narka wutar makera - Riƙe wutar makera — D.C. Caster — Wuri —- Scalper — Dandalin Rolling Hot - Mill Rolling Mill - Punching - Annealing Furnace — Binciken Ƙarshe - Shiryawa — Bayarwa

Shirya babban allo
Narka wutar makera: sanya gami a cikin tanderun narkewa
DC watsa aluminum aluminum: Don sa uwar ingot
Rufe murfin aluminum: don yin farfajiya da gefen santsi
Tanderun dumama
Abin birgima: ya sanya uwar murɗa
Colding mirgina niƙa: an mirgine murfin uwa azaman kaurin da kuke son siyan
Tsarin bugun: zama girman abin da kuke so
Ƙona wutar makera: canza yanayin
Binciken ƙarshe
Shiryawa: akwati na katako ko pallet na katako
Bayarwa

Ikon Kulawa

Tabbatarwa da ke ƙasa dubawa za a yi a cikin samarwa.

a. gano hasken haske—RT;
b. ultrasonic gwaji—UT;
c. Gwajin Magnetic Barbashi-MT;
d. gwajin shiga-PT;
e. Gano aibi na yanzu-ET

1) Ka zama 'yanci daga Tabon Mai, Haushi, Hada, Scratches, Tabo, Discoloration Oxide, Karya, Lalata, Roll Marks, Datti Streaks, da sauran lahani waɗanda zasu kawo cikas ga amfani.

2) Surface ba tare da layin baki ba, yanke tsafta, tabo na lokaci-lokaci, nadi bugu lahani, kamar sauran ka'idojin Gudanar da ciki na gko.

Aluminum fayafai shiryawa:

Za a iya tattara da'irar aluminium ta ma'aunin fitarwa, sutura da takarda mai launin ruwan kasa da fim ɗin filastik. Daga karshe, An gyara zagaye na Aluminum a kan katako na katako / katako.

Sanya driers gefen da'irar aluminum, kiyaye samfuran bushe da tsabta.
Yi amfani da takarda filastik mai tsabta, shirya da'irar aluminum, kiyaye hatimi mai kyau.
Yi amfani da takardan fatar maciji, shirya saman takardar filastik, kiyaye hatimi mai kyau.
Na gaba, akwai hanyoyi guda biyu na marufi: Hanya ɗaya ita ce marufi na katako, ta amfani da ɓawon burodin da ke tattara saman; Wata hanya ita ce marufi na katako, ta yin amfani da akwati na katako shirya farfajiya.
Daga karshe, sanya bel na karfe a saman akwatin katako, kiyaye akwatin katako da sauri da tsaro.

Aluminum da'irar Henan Huawei Aluminum. hadu da fitarwa. Za a iya rufe fim ɗin filastik da takarda mai launin ruwan kasa a bukatun abokan ciniki. Menene ƙari, ana ɗaukar akwati na katako ko pallet na katako don kare samfuran daga lalacewa yayin bayarwa. Akwai nau'i biyu na marufi, waxanda suke ido da bango ko ido ga sama. Abokan ciniki za su iya zaɓar ɗayansu don dacewarsu. Gabaɗaya magana, akwai 2 ton a cikin fakiti ɗaya, da loading 18-22 ton a cikin akwati 1 × 20., kuma 20-24 ton a cikin akwati 1 × 40..

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Domin tafiya da zamani, HWALU yana ci gaba da gabatar da yanayin kayan fasaha da fasaha don haɓaka gasa. Koyaushe riko da falsafar kasuwanci na inganci azaman cibiyar da abokin ciniki na farko, don samar da mafi kyawun samfuran da'irar diski na aluminum zuwa duk sassan duniya. Kara …

Aluminum Stamping Parts