Cikakken Jagora zuwa Tambarin Da'irar Aluminum

I. Daidaitaccen Sarrafa: 3 Dabaru don Magance karkacewa, Sifili Sake Aiki don Majalisar Disk

Teburin Ma'auni na Mahimmanci don Sarrafa Madaidaici

• Mold Calibration: Babban Jigo na Stamping Precision Samfurin shine “zuciya” na aluminum da'irar stamping. Kadan sabawa daidaitaccen gyare-gyare zai haifar da haɓakar haɓakar ƙimar samfurin. Haɗe tare da sigogi a cikin tebur na sama, ya zama dole a daidaita mold a kai a kai tare da matakin mita da ma'aunin bugun kira a cikin amfanin yau da kullun. Za'a iya gyara ƙananan lalacewa cikin lokaci tare da dabaran niƙa ba tare da maye gurbin gabaɗayan ƙirar ƙira ba, wanda zai iya daidaita madaidaicin tushe a farashi mai sauƙi. A lokaci guda, da tallafi na zamani mold zane ba zai iya kawai inganta daidaici kwanciyar hankali, amma kuma aza harsashi ga sauri mold canji a daga baya mataki.
• Karɓar kayan aiki: Zaɓin Kayan Aluminum Dama Yana Sa Madaidaici Sau Biyu Kamar Yadda Yayi Amfani tare da Rabin Ƙoƙarin Masana'antu daban-daban suna da buƙatu daban-daban don daidaito da taurin da'irar aluminum. Zaɓin kayan aluminium daidai zai iya rage yiwuwar madaidaicin karkata. Magana akan sigogin abu a cikin tebur na sama, 1060 kuma 3003 jerin sun fi son masana'antar dafa abinci, bakin ciki ma'auni 1050 kuma 1060 jerin don masana'antar lantarki, kuma 5052 kuma 5754 jerin don masana'antar kera motoci. Kar a zaɓi albarkatun da ba daidai ba don adana farashi, in ba haka ba za'a iya lalacewa mai sauƙi kuma daidaitaccen zai ragu sosai.
• Gyara kayan aiki: Cikakkun bayanai Ƙayyade Madaidaicin Ƙarshe Ya kamata a ba da fifiko ga layin samarwa ta atomatik ta CNC, wanda ba ya buƙatar tuntuɓar hannu a duk tsawon aikin, kawar da madaidaicin sabani wanda aikin hannu ya haifar. Kafin yin tambari, daidaita matsa lamba da saurin ciyarwa bisa ga kauri da kayan da'irar aluminium daidai da sigogin kayan aiki a cikin tebur na sama. Gudanar da binciken samfurin a cikin lokaci bayan tambari, kuma daidaita nan da nan idan an sami matsaloli don tabbatar da cewa daidaito ya dace da ma'auni.

II. Asarar Mai Sarrafawa: Kawar da wrinkling da fashewa daga Tushen, Rage Kuɗi da Inganta Haɓakawa

Table of Common Stamping Matsaloli da Magani

• Kulawar Mold: Mabuɗin Rage Rage Asara akan Farashi Haɗe tare da tebur na sama, mold lalacewa yana daya daga cikin ainihin abubuwan da ke haifar da wrinkling da fatattaka. Yawancin masana'antun sun yi watsi da kulawar ƙira, wanda da alama yana adana yuan ɗari kaɗan, amma a zahiri take kaiwa zuwa ga mold lalacewa, samfurin wrinkling da fatattaka. Ya ma fi yin asara don yin sabon saitin gyare-gyare. Kulawa na yau da kullun yana buƙatar yin kawai 3 abubuwa: tsaftataccen guntun ƙarfe na ƙarfe sannan a shafa man hana tsatsa a kowace rana, duba mold fastening kowane mako, da kuma ƙara man shafawa don jagora ginshiƙai da bushes kowane wata. Tare da farashin yuan kaɗan, da m rayuwa za a iya tsawaita ta 30%, kuma ana iya rage matsaloli irin su fashewar samfur da burrs. Don tsofaffin gyare-gyare tare da babban jiki mai mahimmanci da rage madaidaici, ana iya gyaggyarawa su ta hanyar maye gurbin yankan da kuma ƙarfafa tsarin. Farashin shine kawai rabin na na sababbin ƙira, kuma madaidaicin bayan gyara zai iya kaiwa fiye da 80% na sabon kyawon tsayuwa.
• Inganta Tsari: Ƙwararrun Ƙwararru don Gujewa Wrinkling da Cracking Nufin matsalolin wrinkling, fatattaka da burrs a cikin tebur na sama, inganta tsarin stamping shine mabuɗin. karba “Multi-pass ci gaba stamping”, musamman ga ma'auni mai kauri da manyan diamita na aluminum, don kaucewa damuwa da damuwa da aka haifar da tambarin lokaci ɗaya da kuma rage yiwuwar fashewa; a shafa man mai na musamman akan gyambo don rage juzu'i tsakanin da'irar aluminium da mold, wanda ba zai iya kawai kauce wa wrinkling, amma kuma kare mold yankan gefen; rungumi fasahar shimfidar wuri don yin cikakken amfani da faɗin naɗa, rage nisa tsakanin da'irori da tazarar gefen, asali rage adadin sharar gida, da inganta yawan amfani da albarkatun kasa.
• Sake amfani da sharar gida: Juya Sharar gida Taska, Ƙarin Rage Kuɗi Sharar da aka samu yayin yin hatimi baya buƙatar zubar da ita kai tsaye. Ana iya rarraba shi, murƙushe da cushe don sake dawowa cikin tsarin samarwa ko sayar da su ga masana'antun sarrafa kayayyaki na biyu don gane sake amfani da albarkatu da ƙara rage farashin albarkatun ƙasa.. A lokaci guda, inganta zane mara kyau, da kyau shirya shimfidar wuri bisa ga diamita na da'irar aluminum, rage sharar gida mara inganci, musamman don ƙayyadaddun ƙayyadaddun al'ada da aka samar da yawa, za a iya ba da wani tsari mara kyau na musamman, kuma asarar sharar na iya ragewa da wani 3%-5%.

Iii. Ingantacciyar Ingantawa: Saurin Saurin Canji, Ƙarfin Samar da Barga, Babu Jinkirin Bayarwa

• Canjin Motsi Mai Sauri: Cikakkun Takaddamawa Canjawa 15 Mintuna Ɗauki na'urar canjin ƙira mai sauri, haɗe tare da ƙirar ƙira, don rage mold canji lokaci daga 1-2 sa'o'i zuwa kasa da 15 mintuna, yana rage lokacin jira na rufewa sosai. A lokaci guda, tsara jadawalin samarwa a gaba, mayar da hankali kan samar da umarni na ƙayyadaddun ƙayyadaddun abubuwa guda ɗaya don rage adadin canje-canjen mold; tara ɓangarorin gyare-gyare masu rauni a cikin batches don guje wa hauhawar farashin saboda sayayya na ɗan lokaci, da kuma tabbatar da cewa za a iya maye gurbin su da sauri a lokacin canjin mold ba tare da jinkirta ci gaban samarwa ba.
• Ƙarfafa Ƙarfin Ƙarfafawa: Kayan Aikin CNC + Tsari Mai Ma'ana Saurin samar da layin samarwa ta atomatik na CNC na iya isa 40-55 guda a minti daya. Idan aka kwatanta da naushi na gargajiya, ana ƙara ƙarfin samarwa fiye da 3 sau, kuma yana iya tabbatar da daidaiton samfurin, rage yawan haɓaka ƙarfin samarwa da aikin hannu ya haifar. Shirya samar da canje-canje a hankali don guje wa kololuwar kula da kayan aiki. Don oda masu girma, dauki 24-hour motsi samar, da kuma bincika kayan aiki akai-akai don warware kurakuran da za a iya samu, guje wa rufewa da dakatarwar samarwa da gazawar kayan aiki ke haifarwa, da kuma tabbatar da barga fitarwa na samar iya aiki.
• Horon Ma'aikata: Rage Kurakurai na Dan Adam da Inganta Haɓakawa Gudanar da horo na ƙwararru ga masu aiki don ƙware ƙwararrun ƙwarewar gyara kayan aiki, mold tabbatarwa da daidaito dubawa, rage kashewa da sake aiki da kurakurai na aiki suka haifar. Bayyana alhakin kowane matsayi, daidaita rabon aiki tsakanin stamping, dubawa da marufi don guje wa rikicewar tsari. A lokaci guda, gabatar da tsarin palletizing na atomatik don rage lokacin marufi na hannu da kuma ƙara haɓaka ingantaccen samarwa gabaɗaya.

IV. Daidaita Masana'antu da yawa: Madaidaicin daidaitawa, Babu Bukatar Sake Nemo Maganin Daidaitawa

1. Masana'antar Kitchenware (Rice Cooker Tukwane na ciki, Abubuwan da basu dace ba, Aluminum Kettles)

2. Masana'antar Lantarki (Casings na Wayar hannu, Abubuwan da aka gyara, Radiators)

3. Masana'antar Motoci (Sassan Motoci, Tankunan mai, Sassan Ado)

4. Sauran Masana'antu (Haske, Kunshin Magunguna, Alamomin Hanya)

V. Jagorar Gujewa Ragowar Masana'antu: 3 Rashin fahimtar juna, Dakatar da Tako a kansu!

• Rashin fahimta 1: Kawai mayar da hankali kan farashi, yin watsi da daidaito da asara - masana'antun da yawa suna siyan kyamarorin arha da kayan da ba daidai ba don adana farashi. Ko da yake farashin naúrar yayi ƙasa, yana haifar da karkatacciyar hanya da hasara mai yawa. Kudin sake yin aiki da farashin canji na ƙira sun fi yawan kuɗin da aka adana a farkon matakin, wanda a zahiri ya fi asara;
• Rashin fahimta 2: Makanta yana bin babban daidaito da ɓata farashi - don al'amuran kamar kayan abinci na yau da kullun da haske mai sauƙi, babu buƙatar zaɓar ƙirar ƙira da kayan aiki masu inganci. Ya isa ya zaɓi madaidaicin daidai bisa ga buƙatun samfur, kuma karin kudin da aka kashe asara ne;
• Rashin fahimta 3: Yin watsi da gyare-gyare na musamman da tilasta yin amfani da mafita na gabaɗaya - buƙatun buƙatun masana'antu da samfuran daban-daban sun bambanta sosai.. Tilasta yin amfani da mafita na gaba ɗaya zai haifar da samfuran da ba su cancanta ba da hasara mai yawa. Wajibi ne don siffanta abin da ya dace, ƙayyadaddun tsari da tsari bisa ga yanayin ku.

Vi. Tambayoyi gama gari QA (Daidaita Amsar Tambayoyi Masu Maɗaukaki Mai Girma a cikin Ƙirƙira da Siyayya)

• Q1: Baya ga calibrating da mold, Shin akwai wasu hanyoyin warwarewa masu sauri don wuce gona da iri a daidaitaccen ɗimbin tambarin da'irar aluminum? A1: Ee, zaka iya bincika da sauri ko matsin kayan aiki da saurin ciyarwa sun dace da kauri/kayan da'irar aluminum. Rage sauri da matsa lamba don ma'aunin bakin ciki (≤1.0mm), kuma daidai ƙara matsa lamba don lokacin farin ciki ma'auni (≥3.0mm); a lokaci guda, duba ko albarkatun kasa ba daidai ba ne, kuma maye gurbin su da kayan da aka yarda da su na iya inganta yanayin da sauri.
• Q2: Ba za a taɓa rage asarar da'irar aluminum ba. Menene ainihin matsalar? A2: Mahimmancin rashin isassun ƙira da tsari mara inganci. Ba da fifiko ga tsaftacewar yau da kullun, mai da kulawa, Ɗauki stamping Multi-pass da shimfidar gida, da kuma yin aiki tare da sake amfani da sharar don rage asarar zuwa ƙasa da ƙasa 2%.
• Q3: Shin akwai fasaha mai sauƙi da sauƙi don tunawa don zaɓar allo na da'irar aluminum a cikin masana'antu daban-daban? A3: Ee, 1060/3003/8011 jerin don kayan dafa abinci, bakin ciki ma'auni 1050/1060 jerin don kayan lantarki, 5052/5754 jerin don mota, kuma 8011/8079 jerin don marufi na magunguna. Zabi bisa ga masana'antu, babu buƙatar maimaita gwaji da kuskure.
• Q4: Menene madaidaicin lokacin isarwa don oda mai yawa na tambarin da'irar aluminum na musamman? A4: Lokacin isarwa don babban umarni na ƙayyadaddun ƙayyadaddun al'ada (≥5000 guda) shine 3-7 kwanaki; lokacin bayarwa don keɓancewa na musamman (babban diamita, lokacin farin ciki ma'auni, tsari na musamman) shine 7-15 kwanaki. Ana iya sanar da jadawalin samarwa a gaba don tabbatar da babu jinkirin bayarwa.
• Q5: Za a iya madaidaicin gyare-gyaren tsohuwar ƙira ya isa daidaitaccen sabon ƙira? A5: Ee, don tsofaffin gyare-gyare tare da babban jiki mai mahimmanci kuma kawai an rage madaidaici, bayan maye gurbin yankewa da ƙarfafa tsarin, madaidaicin zai iya kaiwa fiye da 80% na sabon mold, kuma farashin shine kawai rabin na sabon mold, wanda ya dace da masana'antun da ke da iyakacin kasafin kuɗi.
• Q6: Yadda ake saurin sarrafa burrs akan da'irar aluminum bayan yin tambari? A6: Ana iya amfani da man shafawa na musamman zuwa ga yankan yankan, da stamping rata za a iya gyara zuwa 0.006 ~ 0.01mm; idan an samu burrs, za su iya zama ƙasa kaɗan tare da dabaran niƙa, kuma a lokaci guda, duba ko mold yana da chipping kuma gyara shi cikin lokaci.

Ƙarshe: Aluminum Circle Stamping, Zabi Hanyar Da Ya Kamata Don Gujewa Matsaloli da Ƙara Riba