Aluminum Da'irar Annealing Tsari Ya Bayyana

Aluminum da'irar annealing tsari yana taka muhimmiyar rawa wajen tabbatar da tsayayyen tsari, m inji Properties, da ingancin farfajiya a lokacin dafa abinci da masana'antu bangaren masana'antu. Don masana'antun suna amfani da da'irar aluminum a cikin zane mai zurfi, kadi, ko ayyuka masu saurin sauri, annealing ba mataki na biyu bane amma ainihin tsari wanda ke ƙayyade yawan amfanin ƙasa kai tsaye, rashin lahani, da samar da aminci. Ikon cirewa mara kyau yakan haifar da fashewa, lahani kwasfa orange, wuce kima springback, ko rashin daidaituwa elongation a lokacin kafa.

1. Fashin Masana'antu da Maganar Aikace-aikace

Ana amfani da da'irar aluminum sosai a cikin kayan dafa abinci, kayan dafa abinci, masu haskaka haske, da kwantena na masana'antu saboda yanayin rashin nauyi, juriya na lalata, Kuma kyakkyawan tsari. Duk da haka, Ƙirƙirar aikin da'irori na aluminum baya dogara kawai akan abun da ke ciki na gami ko zaɓin kauri. A maimakon haka, yana da matuƙar kula da yanayin ƙarfe da aka ƙirƙira yayin cirewa.

A cikin masana'antar dafa abinci, Aluminum da'irori akai-akai ana fuskantar zurfafa zane ko kadi tafiyar matakai da ke bukatar high elongation da uniform tsarin hatsi. Ba tare da ingantaccen tsari mai sarrafa annealing ba, hatta maɗaukakin tsafta na iya kasa cika buƙatun ƙirƙira. Yayin da saurin samarwa ke ƙaruwa kuma haƙurin lahani ya zama ƙasa, ingancin annealing ya zama ɗaya daga cikin mafi mahimmancin bambance-bambance tsakanin barga da rashin kwanciyar hankali samar da da'irar aluminum.

2. Aluminum Circle Materials da Alloy Fundamentals

Kafin nazarin annealing kanta, yana da mahimmanci don fahimtar tushen kayan da'irori na aluminum.

Alloys gama-gari da ake amfani da su don da'irar Aluminum

Alloy	Aluminum Tsabta	Aikace-aikace na yau da kullun	Tsarin tsari
1050	≥99.5%	Daidaitaccen kayan dafa abinci	M
1060	≥99.6%	Kayan girki mai zurfin zane	M
3003	Al-Mn alloy	Kayan girki masu nauyi	Yayi kyau
5052	Al-MG Alloy	Abubuwan da aka gyara	Matsakaici

Aluminum tsantsa kamar 1050 kuma 1060 suna da matukar amsawa ga annealing saboda ƙananan abun ciki na alloying da tsarin hatsi mai sauƙi. Garin maki kamar 3003 suna buƙatar ƙarin madaidaicin kulawar annealing saboda abubuwan haɗaɗɗun abubuwa suna yin tasiri ga halayen recrystallization da haɓakar hatsi.

Yanayin Haushi Kafin Annealing

Da'irar Aluminum yawanci suna shiga tsarin cirewa a cikin yanayin aiki mai ƙarfi kamar H12 ko H14. Manufar annealing shine a mayar da waɗannan fushi zuwa taushi, cikakken recrystallized Ya fushi dace da kafa.

3. Ƙa'idodin Ƙa'idodin Tsarin Aluminum Circle Annealing

Annealing shine tsarin maganin zafi wanda aka tsara don kawar da taurin aiki, tace hatsi tsarin, da kuma mayar da ductility.

Gudun Tsare-Tsare Na Musamman

Dumama da'irorin aluminum zuwa kewayon zafin jiki mai sarrafawa
Riƙe a zafin jiki don ba da damar sake recystallization
Sarrafa sanyaya don daidaita ƙananan tsarin

Maɓalli Maɓalli na Annealing

Misali	Na Musamman Range	Tasiri kan Samarwa
Zazzabi	320-420 ° C	Sarrafa recrystallization
Rike Lokaci	1– 4 hours	Yana ƙayyade daidaiton hatsi
Yawan dumama	Matsakaici	Yana hana murdiya zafi
Yawan sanyaya	Sarrafa	Yana daidaita kaddarorin ƙarshe

Yanayin zafin jiki shine mafi mahimmancin canji. Rashin isasshen zafin jiki yana haifar da recrystallization, haifar da low elongation da m taurin. Yawan zafin jiki na iya haifar da ci gaban hatsi mara kyau, ƙara haɗarin lahani na kwasfa orange yayin zane mai zurfi.

4. Mahimman Abubuwan Kula da Ingancin Inganci a cikin Annealing

Ingantacciyar kawarwa yana buƙatar kulawa mai ƙarfi na alamun sarrafa inganci da yawa.

Maɓallin Mayar da hankali Maɓalli

Haɗarin inganci	Tushen Dalili	Hanyar sarrafawa
Rashin cika laushi	Ƙananan zafin jiki ko gajeriyar riƙewa	Daidaita yanayin zafi
Gurasar hatsi	Over-annealing	Iyakar zafin sama
Rashin daidaito	dumama mara daidaituwa	Sarrafa loading tanderu
Surface oxidation	Rashin kulawar yanayi mara kyau	muhallin kariya

Sau da yawa ana yin watsi da loda tanderun Uniform. Da'irar aluminum da aka tara tare da tazara mara kyau na iya haifar da rarraba zafi mara daidaituwa, haifar da bambancin taurin da elongation a cikin tsari guda.

5. Matsalolin gama gari waɗanda ke haifar da rashin dacewar ƙara

Yawancin gazawar da aka samu za a iya gano su kai tsaye zuwa al'amurran da suka shafi annealing.

Halin gazawa na al'ada

Fatsawa yayin zane mai zurfi: Sau da yawa yana haifar da rashin isassun recrystallisation ko saura aikin hardening
Orange kwasfa surface: Yawanci yana da alaƙa da haɓakar hatsi mai yawa daga yawan zafin jiki mai raɗaɗi
Wrinkling a lokacin forming: Sakamakon rashin daidaiton kaddarorin inji
Zurfin ƙira mara daidaituwa: Ya haifar da bambancin taurin a cikin da'irar

A mafi yawan lokuta, Wadannan lahani ba za a iya gyara su gaba daya a matakin kafa ba kuma dole ne a magance su ta hanyar ingantawa.

6. Aikace-aikace-Takamaiman Bukatun Annealing

Aikace-aikace daban-daban suna ƙaddamar da buƙatu daban-daban na annealing akan da'irar aluminum.

Masana'antar Cookware

Yana buƙatar matsakaicin tsawo
Yana jaddada tsarin hatsi mai kyau da iri ɗaya
Ya fi son cikakken recrystallized O fushi

Masana'antu da Aikace-aikacen Haske

Mayar da hankali kan ingancin saman da kwanciyar hankali
Matsakaicin kafa zurfin
Za a iya yarda da taurin mafi girma kaɗan

Layukan latsa maɗaukaki masu saurin gaske suna buƙatar kulawa ta musamman na daidaita daidaito don guje wa tashe-tashen hankula da ƙyalli.

7. Abubuwan Samfura da Gudanarwa

Gyaran da ya dace ba ya ƙare lokacin da wutar tanderu ta ƙare.

Mahimman batutuwa sun haɗa da:

Nisantar lalacewar injiniya bayan annealing
Ci gaba da gano batch
Hana gurɓatawa yayin ajiya
Tabbatar da marufi baya haifar da nakasu

Kuskuren kulawa bayan annealing na iya ƙin fa'idodin da aka samu yayin maganin zafi.

8. Ƙarshe

Kyakkyawan sarrafa da'irar aluminum da'irar annealing yana da mahimmanci don samun ingantaccen aiki, rage lahani, da kuma tabbatar da daidaiton inganci a ciki cookware da masana'antu masana'antu. Ta hanyar sarrafa zafin jiki a hankali, rike lokaci, da yanayin tanderu, masana'antun na iya inganta yawan amfanin ƙasa da rage gazawar da ke da alaƙa. Kamar yadda ƙirƙirar buƙatun ke ci gaba da ƙaruwa cikin rikitarwa, Ingancin annealing zai kasance muhimmin mahimmanci a aikin da'irar aluminum.

Abubuwan da'irar aluminum:

Aluminum da'irar ya dace da kasuwanni da yawa, ciki harda kayan girki, masana'antun kera motoci da haske, da dai sauransu., godiya ga kyawawan halaye na samfur:

Ƙananan anisotropy, wanda ke sauƙaƙe zane mai zurfi
Strong inji Properties
Babban kuma daidaituwa zafi watsawa
Ability don enameled, rufe da PTFE (ko kuma wasu), anodized
Kyakkyawan tunani
Babban ƙarfi-zuwa nauyi rabo
Dorewa da juriya ga lalata

Tsarin Da'irar Aluminum

Ingot/Master Alloys — Narka wutar makera - Riƙe wutar makera — D.C. Caster — Wuri —- Scalper — Dandalin Rolling Hot - Mill Rolling Mill - Punching - Annealing Furnace — Binciken Ƙarshe - Shiryawa — Bayarwa

Shirya babban allo
Narka wutar makera: sanya gami a cikin tanderun narkewa
DC watsa aluminum aluminum: Don sa uwar ingot
Rufe murfin aluminum: don yin farfajiya da gefen santsi
Tanderun dumama
Abin birgima: ya sanya uwar murɗa
Colding mirgina niƙa: an mirgine murfin uwa azaman kaurin da kuke son siyan
Tsarin bugun: zama girman abin da kuke so
Ƙona wutar makera: canza yanayin
Binciken ƙarshe
Shiryawa: akwati na katako ko pallet na katako
Bayarwa

Ikon Kulawa

Tabbatarwa da ke ƙasa dubawa za a yi a cikin samarwa.

a. gano hasken haske—RT;
b. ultrasonic gwaji—UT;
c. Gwajin Magnetic Barbashi-MT;
d. gwajin shiga-PT;
e. Gano aibi na yanzu-ET

1) Ka zama 'yanci daga Tabon Mai, Haushi, Hada, Scratches, Tabo, Discoloration Oxide, Karya, Lalata, Roll Marks, Datti Streaks, da sauran lahani waɗanda zasu kawo cikas ga amfani.

2) Surface ba tare da layin baki ba, yanke tsafta, tabo na lokaci-lokaci, nadi bugu lahani, kamar sauran ka'idojin Gudanar da ciki na gko.

Aluminum fayafai shiryawa:

Za a iya tattara da'irar aluminium ta ma'aunin fitarwa, sutura da takarda mai launin ruwan kasa da fim ɗin filastik. Daga karshe, An gyara zagaye na Aluminum a kan katako na katako / katako.

Sanya driers gefen da'irar aluminum, kiyaye samfuran bushe da tsabta.
Yi amfani da takarda filastik mai tsabta, shirya da'irar aluminum, kiyaye hatimi mai kyau.
Yi amfani da takardan fatar maciji, shirya saman takardar filastik, kiyaye hatimi mai kyau.
Na gaba, akwai hanyoyi guda biyu na marufi: Hanya ɗaya ita ce marufi na katako, ta amfani da ɓawon burodin da ke tattara saman; Wata hanya ita ce marufi na katako, ta yin amfani da akwati na katako shirya farfajiya.
Daga karshe, sanya bel na karfe a saman akwatin katako, kiyaye akwatin katako da sauri da tsaro.

Aluminum da'irar Henan Huawei Aluminum. hadu da fitarwa. Za a iya rufe fim ɗin filastik da takarda mai launin ruwan kasa a bukatun abokan ciniki. Menene ƙari, ana ɗaukar akwati na katako ko pallet na katako don kare samfuran daga lalacewa yayin bayarwa. Akwai nau'i biyu na marufi, waxanda suke ido da bango ko ido ga sama. Abokan ciniki za su iya zaɓar ɗayansu don dacewarsu. Gabaɗaya magana, akwai 2 ton a cikin fakiti ɗaya, da loading 18-22 ton a cikin akwati 1 × 20., kuma 20-24 ton a cikin akwati 1 × 40..

201871711520504

Me yasa zabar mu?

Domin tafiya da zamani, HWALU yana ci gaba da gabatar da yanayin kayan fasaha da fasaha don haɓaka gasa. Koyaushe riko da falsafar kasuwanci na inganci azaman cibiyar da abokin ciniki na farko, don samar da mafi kyawun samfuran da'irar diski na aluminum zuwa duk sassan duniya. Kara …

Aluminum Da'irar Annealing Tsari Ya Bayyana