Me yasa shimfidar shimfidar ƙasa yayin sayen kayan aluminum don zube

The aluminum disc surface flatness buƙatu shine ɗayan mafi mahimmancin sigogi waɗanda dole ne masana'anta su tantance lokacin da ake samun fayafai don jujjuyawar ƙarfe, cookware forming, da kuma daidaitaccen tsarin zane-zane. Saboda shaƙewa tsari ne wanda ya dogara da rashin daidaitawa, m matset, da kuma tsinkayar karfe, ko da ƴan sabani a cikin shimfidar faifan aluminium na iya haifar da wrinkles, kaurin bango mara daidaituwa, alamun girgiza, ko bala'i kafa gazawar.

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Ma'anar Fasahar Faɗar Filaye a Fayafai na Aluminum

Fitowar saman yana nufin matakin wanda an aluminum disc yana kula da jirgin sama iri ɗaya a fadin diamita kafin ya kafa. A cikin juyi, kayan aikin suna jujjuya cikin sauri mai girma yayin da diski ke jurewa radial mikewa. Duk wani igiyar ruwa, buckling, ko camber akan faifan farawa yana ninka yayin siffatawa.

Mahimman abubuwan aikin injiniya sun haɗa da:

• Material kwarara daidai: lebur fayafai suna lalacewa a cikin tsarin radial wanda ake iya faɗi.
• Kwanciyar kwanciyar hankali: yana tabbatar da daidaiton tsayi da diamita na kayan dafa abinci ko abubuwan da aka gama.
• Rarraba damuwa: yana rage kololuwar damuwa da ke haifar da tsagewa.
• Ingantaccen kayan aiki: yana rage lalacewa kuma yana hana lalacewar jijjiga ga rollers masu juyawa.

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Me yasa Matsalolin Kwanciyar Hankali ke haifar da lahani

Ana ganin misali mai amfani a cikin masana'antar soya-pan kasuwanci. Juyawar 3-6 mm akan a 400 mm diski aluminum na iya zama kamar maras muhimmanci, amma a lokacin kadi, wannan jujjuyawar tana juyawa a RPM dubu da yawa. Da zarar an danna kan madaidaicin juyawa, Babban saurin asymmetric lamba yana haifar da tasirin ripple wanda ke haifar da kai tsaye:

• Nakasar "Kunne" akan gefuna
• Wrinkles kusa da canjin kafada
• Bakin bango ya wuce iyakokin haƙuri
• Ƙara yawan tarkace da gindin kayan girki marasa daidaituwa

Wannan shine dalilin da ya sa manyan masana'antun dafa abinci ke kiyaye ƙaƙƙarfan ƙa'idodin karɓa don fayafai mai shigowa.

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Nazarin Harka: Abubuwan da aka bayar na Henan Huawei Aluminum Co., Ltd., Ltd Ya Warware Matsala ta Lalacewa

Wani ƙera kayan dafa abinci na Turai ya matso Henan Huawei Aluminum Co., Ltd., Ltd bayan fuskantar ƙarancin lahani na 7-8% na juzu'i 1050 kuma 3003 fayafai da aka samo daga wani mai kaya. Batun su na farko: rashin daidaituwar faifan diski yana haifar da ripple da warping na ƙasa.

Huawei Aluminum ta bayani hada da:

1. Haɓaka zuwa kayan abinci mai zafi don inganta microstructure uniformity.
2. Gabatar da daidaitaccen tsarin daidaitawa (matakin tashin hankali na nadi shida).
3. Aiwatar da tagar QC mai laushi na ≤0.3% na diamita.
4. 100% na'ura mai ba da hanya tsakanin hanyoyin sadarwa a lokacin dubawa na ƙarshe.

Sakamako ga abokin ciniki:

Shari'ar tana nuna yadda shimfidar faifan aluminium ke shafar aikin juyi da kwanciyar hankali gabaɗaya.

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Yadda Ake Ƙimar Aluminum Fayil ɗin Fassara Kafin Sayi

Ya kamata masana'antun su ɗauki tsarin QC da aka tsara:

1. Hakuri na Kwanciya (Matsayin Mahimmanci)

Hakuri na juzu'i na gaba ɗaya ya dogara da diamita na diski da gami:

Misali:
A 400 mm diski kada ya wuce 1.2 mm na flatness sabawa.

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2. Hanyoyin aunawa

• Daidaitaccen ma'aunin tazara madaidaiciya
• Laser flatness na'urar daukar hotan takardu (Huawei yana amfani da wannan don oda mai girma)
• Ma'aunin bugun kira mai lamba uku
• Rahotan binciken matakin tashin hankali

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Bambance-bambance a cikin Ayyukan Lantarki a Tsakanin hanyoyin samarwa

Aiki na sama yana tasiri sosai.

Tebur: Hot-Rolled vs. Cold-Rolled vs. Kayan Faifan Simintin Ɗaukaka

Wannan tebur yana nuna dalilin da ya sa ƙwararrun masana'antun kadi suka fi so zafi-birgima kayan abinci.

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Misali Mai Aiki: Nazari na Matsala a cikin Ƙirƙirar Kadi na Gaskiya

Kamfanin samar da masana'anta 330 mm zurfin kwanon salatin da aka yi rikodin maimaita lahani:

• Wrinkles na kewaye a 30-40 ° daga tsakiya
• Alamar girgiza ƙasa bazuwar
• Kaurin bango mara daidaituwa a canjin kafada

Bayan bincike, an gano injiniyoyi flatness sabawa averaging 1.8 mm akan fayafai masu shigowa. Canjawa zuwa fayafai masu ƙarfi-lalata sun rage lahani sosai:

• Yawan wrinkle: kasa 83%
• Bambancin bangon kafada: kasa 55%
• Siffar kwano: inganta sosai

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Abubuwan da aka bayar na Henan Huawei Aluminum Co., Ltd., Ltd Yana Tabbatar da Kwanciyar Hankali

Huawei'Fayafai masu juzu'i suna saduwa da ka'idodin dafa abinci na ƙasa da ƙasa saboda suna da iko sosai:

1. Daidaitaccen mirgina mai zafi domin barga tsarin hatsi
2. Matsayin tashin hankali na atomatik
3. Faɗin kan layi & gyaran camber
4. Ma'aunin kwanciyar hankali
5. Gwaje-gwajen naƙasa na ƙayyadaddun tsari

Su aluminum Disc surface flatness QC tsari ne yadu gane tsakanin Turai, Kudu maso Gabashin Asiya, da masu sana'ar girki na Gabas ta Tsakiya.

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FAQ: Tambayoyi gama-gari Game da Fannin Fannin Aluminum

1. Menene haƙurin flatness ake buƙata don zurfafa kadi?

Don zurfafa kadi (>80 girman girman mm), hakuri ya kamata 0.25-0.30% diamita na diski.

2. Nau'in alloy yana shafar flatness?

Ee. 3003, 3004, kuma 3105 yawanci kula da mafi kyau flatness bayan annealing idan aka kwatanta da 1050 ko 1100.

3. Me yasa flatness ke da mahimmanci fiye da daidaiton kauri don juyi?

Kauri yana rinjayar ƙarfi, amma flatness yana shafar tsayayyen nakasar lissafi, wanda ya fi damuwa a juyi.

4. Akwai fayafai da aka yi birgima da suka dace don jujjuyawar kayan girki?

Ba don kayan dafa abinci na tsakiya zuwa-ƙarshe ba. Faifan da aka yi birgima sau da yawa suna kasa yin gwajin juzu'i saboda rashin daidaituwar rashin daidaituwa.

5. Za a iya gyara matsalolin flatness a cikin gida?

Yana yiwuwa gyare-gyare mai iyaka ta hanyar matakan injiniyoyi, amma mai tsanani flatness al'amurran da suka shafi ba za a iya cikakken gyara ba tare da kaskantar da inji Properties.

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Ƙarshe

Duk ƙwararrun masana'antun juzu'i sun fahimci hakan aluminum disc surface flatness ba ƙaramin daki-daki bane amma garanti na tushe na samar da inganci, daidaiton girma, da ingancin samarwa. Tare da karuwar buƙatun kayan dafa abinci masu ƙima da ingantattun abubuwan kadi, sarrafa lissafi na diski ya zama mahimmanci.

Masu kaya kamar Henan Huawei Aluminum Co., Ltd., Ltd nuna cewa lokacin da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun tsari ke sarrafawa sosai, yawan aiki ya tashi, guntun faduwa, kuma samfurin ƙarshe ya dace da tsammanin aiki na duniya.